Concrete Mixing Plant
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Top-mounted Concrete Batching Plant – Reliable China Suppliers and Factory for Efficient Construction Solutions
Product Parameters
| Parameter | Unit | Model | ||
| HZS180 | HZS240 | HZS270 | ||
| Theoretical productivity | m³/h | 180 | 240 | 270 |
| Model of mixer | / | JS3000 | JS4000 | JS4500 |
| Power of mixer | kW | 2×55 | 2×75 | 2×75 |
| Recycling period | s | 60 | 60 | 60 |
| Mixer | L | 3000 | 4000 | 4500 |
| Max size of aggregate | mm | φ80 | φ80 | φ80 |
| Capacity of powder silo | t | 4×200 | 4×300 | 4×300 |
| Batching capacity of the batching station | L | 4800 | 6400 | 6400 |
| Capacity of aggregate silo | m³ | 4×60 | 4×80 | 4×80 |
| Material discharging height | m | 4.2 | 4.2 | 4.2 |
| Installed power | kW | 240 | 310 | 310 |
| Maximum capacity of screw conveyor | t/h | 80 | 110 | 110 |
| Aggregate weighing range/accuracy | kg | 3000±2% | 4000±2% | 4000±2% |
| Cement weighing range/accuracy | kg | 1800±1% | 2400±1% | 2400±1% |
| Coal powder dosing range/accuracy | kg | 800±1% | 1000±1% | 1000±1% |
| Water dosing range/accuracy | kg | 800±1% | 1000±1% | 1000±1% |
| Additive dosing range/accuracy | kg | 50±1% | 50±1% | 50±1% |
Product Characteristics
Advanced Mixing
By adopting advanced mixing technology, the concrete mixing plant is made more uniform and fast, effectively improving productivity. At the same time, the equipment has also been optimized in terms of energy conservation, reducing energy consumption and meeting the requirements of green and environmentally friendly construction.
Intelligent Control
Equipped with advanced control systems, the equipment has achieved automation and intelligent operation. Operators only need to complete tasks such as starting, stopping, and parameter setting of the device through a simple operation interface, greatly reducing the difficulty and labor intensity of operation.
Energy-Saving Spiral
The filler conveying spiral section has fewer vulnerable parts, low motor power, energy saving and low consumption. The spiral conveyor is equipped with a hanging shaft structure, which is not easily damaged.
Spacious Design
The main building is spacious, with large main and auxiliary platforms that are easy to maintain and repair.
Space-Saving Layout
The cement silo is placed on top and the lower part is a concrete structure, which can be divided into multiple offices, saving floor space, office space, and sealing area.
Stable Frame
The structure is stable and reliable, using a large frame support structure, matrix type filler silo group, simple structural pillars, clear force transmission, which is conducive to resisting large wind loads.
Flexible Silos
The number of filler silos can be freely selected, and the layout can be neat, single line, double line, and multi line, making it easy to expand.
Eco-Friendly Design
Fully enclosed structure reduces dust and noise pollution, equipped with centralized dust removal system and sewage treatment and recycling system, achieving zero emissions and no pollution.
Frequently Asked Questions
What are the key differences between the HZS180, HZS240, and HZS270 models?
The primary differences lie in their theoretical productivity (180, 240, and 270 m³/h respectively), the mixer models used (JS3000, JS4000, and JS4500), and the installed power requirements. The HZS240 and HZS270 models also feature larger aggregate batching capacities and higher screw conveyor capacities to support higher outputs.
How does the plant control environmental dust and noise pollution?
The plant utilizes a fully enclosed structural design to contain dust and noise inside. Additionally, it is equipped with a centralized dust removal system and a wastewater treatment and recycling system to achieve zero emissions and minimize environmental impact.
Can the layout of the filler silos be customized for limited spaces?
Yes. The number of filler silos can be freely selected, and they can be configured in various layouts such as a single line, double line, or multi-line arrangement to optimize space utilization and allow for easy future expansion.
What is the weighing accuracy of the materials in these concrete plants?
The aggregate weighing system has an accuracy of ±2%. Powder materials (cement, coal powder), water, and chemical additives all maintain a high dosing precision of ±1% to ensure optimal concrete quality.
How is the main mixing building designed for maintenance access?
The main mixing building features a spacious design with large main and auxiliary platforms. This provides ample, safe working space for operators to perform routine maintenance, inspections, and repairs easily.
INTRODUCTIOM TO ORIGINALFUNCTIOM MODULES
Single silo volume is 15m³, articulated structure gives convenience for transportation.
Small size material silo adopts inner vibrating structure, with big amplitude, ensuring smooth discharge.
Belt conveyor feeding adopts frequency converting + door opening extent control , ensuring a stable primary grading.
Equipped with material lacking alarm device.
Patented blade technology, the material curtain is more uniform and has better heat absorption effect.
Material containing blade feeding technology, the discharge temperature is more uniform.
Large production capacity.Over-production capacity reaches 15%.
Axial flow low-pressure atomization burner is with dual frequency conversion technology to control the air oil ratio, and the fuel consumption per ton of finished product is 6kg (under standard conditions).
Directly driven by a direct reduction motor, with strong power and high efficiency.
The burner has a wide adjustment range and can adaptto various complex working conditions.
Three stage atomizing technology, fuel is atomized into micrometer level, with fully combustion.
High power pre heating device,stable fuel temperature.
Remote fault diagnosis function,timely service, and ensures production reliability.
Intelligent axial flow low-pressure atomization burner adopts dual frequency conversion adjustment technology with automatically adjustable air and oil distribution, ensuring a reasonable air oil ratio and sufficient combustion. The fuel consumption under rated working conditions is only 6kg/t (finished material).
Plate chain elevator, whose chain is not easy to stretch and is stable and reliable in use.
Deceleration motor direct drive with anti reverse device.
The elevator chute is equipped with a wear-resistant plate structure to improve wear resistance.
Dual-vibration motor direct drive,strong vibration effect,to achieve a maintenance free period of approximate 2000h.
Large screening area and high screening efficiency.
The screen mesh changing device adopts a side bolt method which is convenient for quick replacement.
The shell of the vibrating screen is wrapped with insulation rock wool for insulation,noise reduction, environmental protection and energy conservation.
Hot aggregate silo is divided into the upper & lower silo, both adopt rock wool for insulation.
Equipped with a continuous material level detection device, giving convenience for visually observing the material level of various ingredients.
The silo door adopts a maintenance free structural design, large & small doors to achieve a secondary coarse & fine weighing structure, ensuring aggregate dosing accuracy.
The sand silo is equipped with a temperature detection device.
Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.
The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.
The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.
The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.
Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.
The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.
The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.
The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.
The mixer has a large capacity and adopts power redundancy design, with sufficient power and strong power.
Driven by a direct reduction motor it has strong stability.
Full blade spiral stirring cloud technology, fast mixture cycling speed and strong kneading ability, to achieve the effect of rapid blending.
The blades and lining plates are made of nickel chromium alloy material, with a service life of no less than100000 batches.
Adopting primary gravity dust collector and a secondary atmospheric reverse blowing bag dust collector. Emission concentration <20mg/Nm3.
High-power fan ensures a sufficient air volume, which is controlled by frequency conversion to save energy and reduce noise.
The flue gas pipeline is equipped with a temperature measurement device and has a high and ow temperature alarm function.
Equipped with 2 monitors and 2industrial control computers, when one machine malfunctions another can be used to ensure production stability.
The operation interface is intuitive and clear and key currents and parameters are displayed during internship.
The electrical parts adopt famous international brands, to ensure the reliability.
The control program maintains functions of linkage control, safety interlock, power outage protection.
Asphalt dosing has a secondary dynamic tracking dosing function; The program has “f lying material” control and automatic dosing function.
With functions of online remote diagnosis, to ensure the timely service.