Concrete Mixing Plant
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Construction Waste Resourceful Treatment Line
RZS Series Asphalt Mixing Plant - China Suppliers & Factory for High-Performance Thermal Regeneration Equipment
Product Parameters
| Model | RZS80 | RZS130 | RZS160 | RZS200 |
| Rated productivity (t/h) | 80 | 130 | 160 | 200 |
| Dosing accuracy of recycled materials (%) | ±0.3 | ±0.3 | ±0.3 | ±0.3 |
| Installed power (KW) | 195 | 246 | 281 | 310 |
| Fuel consumption (heavy oil) (kg/t) | 6 | 6 | 6 | 6 |
| Gas consumption (natural gas) (m³/t) | 7 | 7 | 7 | 7 |
| Regeneration drum diameter size (m) | φ2.0m×9m | φ2.2m×11m | φ2.5m×13m | φ2.5m×15m |
| Regeneration hot material silo capacity (m³) | 6 | 7 | 10 | 12 |
| Regenerated flue gas treatment | Secondary combustion | Secondary combustion | Secondary combustion | Secondary combustion |
Product Characteristics
The unique drum blade design has a good effect in preventing the adhesion of recycled materials.
The heating of recycled materials adopts a combination of thermal radiation and heat exchange, with high thermal efficiency.
Large diameter and long drum structure, which can achieve the addition of a large proportion of recycled materials.
Multi-points security inspection + linkage control, quick air door closing protection device + automatic shut-off function, safe and reliable.
The entire process of unloading recycled materials is heated and insulated with thermal oil, with good anti-sticking effect.
The main building is fully sealed with negative pressure design, without filler leakage, and the regenerated flue gas adopts secondary combustion, which is Eco-friendly.
Frequently Asked Questions
What is the rated productivity of the RZS series models?
The productivity varies by model: RZS80 produces 80 t/h, RZS130 produces 130 t/h, RZS160 produces 160 t/h, and RZS200 produces 200 t/h.
How accurate is the dosing system for recycled materials?
All models in the RZS series maintain a high dosing accuracy of ±0.3% for recycled materials.
How does the plant prevent recycled materials from sticking?
The system utilizes a unique drum blade design and heats/insulates the entire unloading process with thermal oil to effectively prevent material adhesion.
What heating technology is used for recycled materials?
It combines thermal radiation and heat exchange to heat the recycled materials, ensuring high thermal efficiency during operation.
Is the RZS series asphalt plant environmentally friendly?
Yes. The main building is fully sealed using a negative pressure design to prevent filler leakage, and the regenerated flue gas undergoes secondary combustion to minimize emissions.
What safety features are integrated into the system?
The plant includes multi-point security inspections, linkage control, a quick air door closing protection device, and an automatic shut-off function for maximum safety.
INTRODUCTIOM TO ORIGINALFUNCTIOM MODULES
Single silo volume is 15m³, articulated structure gives convenience for transportation.
Small size material silo adopts inner vibrating structure, with big amplitude, ensuring smooth discharge.
Belt conveyor feeding adopts frequency converting + door opening extent control , ensuring a stable primary grading.
Equipped with material lacking alarm device.
Patented blade technology, the material curtain is more uniform and has better heat absorption effect.
Material containing blade feeding technology, the discharge temperature is more uniform.
Large production capacity.Over-production capacity reaches 15%.
Axial flow low-pressure atomization burner is with dual frequency conversion technology to control the air oil ratio, and the fuel consumption per ton of finished product is 6kg (under standard conditions).
Directly driven by a direct reduction motor, with strong power and high efficiency.
The burner has a wide adjustment range and can adaptto various complex working conditions.
Three stage atomizing technology, fuel is atomized into micrometer level, with fully combustion.
High power pre heating device,stable fuel temperature.
Remote fault diagnosis function,timely service, and ensures production reliability.
Intelligent axial flow low-pressure atomization burner adopts dual frequency conversion adjustment technology with automatically adjustable air and oil distribution, ensuring a reasonable air oil ratio and sufficient combustion. The fuel consumption under rated working conditions is only 6kg/t (finished material).
Plate chain elevator, whose chain is not easy to stretch and is stable and reliable in use.
Deceleration motor direct drive with anti reverse device.
The elevator chute is equipped with a wear-resistant plate structure to improve wear resistance.
Dual-vibration motor direct drive,strong vibration effect,to achieve a maintenance free period of approximate 2000h.
Large screening area and high screening efficiency.
The screen mesh changing device adopts a side bolt method which is convenient for quick replacement.
The shell of the vibrating screen is wrapped with insulation rock wool for insulation,noise reduction, environmental protection and energy conservation.
Hot aggregate silo is divided into the upper & lower silo, both adopt rock wool for insulation.
Equipped with a continuous material level detection device, giving convenience for visually observing the material level of various ingredients.
The silo door adopts a maintenance free structural design, large & small doors to achieve a secondary coarse & fine weighing structure, ensuring aggregate dosing accuracy.
The sand silo is equipped with a temperature detection device.
Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.
The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.
The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.
The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.
Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.
The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.
The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.
The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.
The mixer has a large capacity and adopts power redundancy design, with sufficient power and strong power.
Driven by a direct reduction motor it has strong stability.
Full blade spiral stirring cloud technology, fast mixture cycling speed and strong kneading ability, to achieve the effect of rapid blending.
The blades and lining plates are made of nickel chromium alloy material, with a service life of no less than100000 batches.
Adopting primary gravity dust collector and a secondary atmospheric reverse blowing bag dust collector. Emission concentration <20mg/Nm3.
High-power fan ensures a sufficient air volume, which is controlled by frequency conversion to save energy and reduce noise.
The flue gas pipeline is equipped with a temperature measurement device and has a high and ow temperature alarm function.
Equipped with 2 monitors and 2industrial control computers, when one machine malfunctions another can be used to ensure production stability.
The operation interface is intuitive and clear and key currents and parameters are displayed during internship.
The electrical parts adopt famous international brands, to ensure the reliability.
The control program maintains functions of linkage control, safety interlock, power outage protection.
Asphalt dosing has a secondary dynamic tracking dosing function; The program has “f lying material” control and automatic dosing function.
With functions of online remote diagnosis, to ensure the timely service.