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RT120ZS Series RAP Crushing & Screening Plant - China Suppliers Factory for Efficient Material Processing
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RT120ZS Series RAP Crushing & Screening Plant - China Suppliers Factory for Efficient Material Processing

When dealing with Reclaimed Asphalt Pavement (RAP), it is crucial to address the issue of unlayered and unclassified materials that can result in large blocks. To tackle this challenge, preliminary screening and crushing of RAP is essential to enhance grading and minimize variability. Our RTZS120 machine, crafted by expert suppliers in China, features a robust circular vibrating screen structure combined with a roller flexible crushing method. This innovative design effectively separates materials into two or three grades, ensuring high quality and consistency. As a leading factory in the industry, we prioritize efficiency and reliability in our equipment to support your RAP processing needs.

    Product Parameters

    Model RT120ZS RT120ZS
    2 particle sizes 3 particle sizes
    Rated productivity (t/h) 120 120
    Feeding particle size (mm) <80 <80
    Overall power (kW) 55 62
    Residue <10% <10%
    Cold hopper volume (m³) 12 12
    Screen size (m) 4.8 x 1.8 4.8 x 1.8
    Crushing capacity of toothed roller crusher (t/h) 40 40
    Particle size of mixed material (mm) 0-13, 13-26 0-8, 8-16, 16-26

    Product Characteristics

    01

    Flexible Crushing Mode

    Roller type flexible crushing mode, preventing secondary crushing of recycled materials and ensure the original grading to the greatest extent.

    02

    Circular Vibrating Screen

    Screening adopts a circular vibrating screen structure, and the circular trajectory screening is suitable for recycled materials with viscosity.

    Frequently Asked Questions

    What is the rated productivity of the RT120ZS model?

    Both the 2-particle-size and 3-particle-size configurations of the RT120ZS model have a rated productivity of 120 t/h.

    What are the available particle sizes of mixed materials for the RT120ZS?

    For the 2-particle-size configuration, the mixed material sizes are 0-13 mm and 13-26 mm. For the 3-particle-size configuration, the sizes are 0-8 mm, 8-16 mm, and 16-26 mm.

    How does the roller type flexible crushing mode prevent secondary crushing?

    The roller-type flexible crushing mode is specifically designed to handle recycled materials gently, ensuring the original grading is maintained to the greatest extent without causing unwanted secondary crushing.

    Why is a circular vibrating screen structure used for screening?

    The circular trajectory screening provided by the circular vibrating screen structure is highly effective for processing recycled materials that possess viscosity, preventing clogging and ensuring clean separation.

    What is the overall power consumption of the RT120ZS?

    The overall power consumption is 55 kW for the 2-particle-size model and 62 kW for the 3-particle-size model.

    What is the maximum feeding particle size for this equipment?

    The RT120ZS is designed to handle a feeding particle size of less than 80 mm (<80).

    INTRODUCTIOM TO ORIGINALFUNCTIOM MODULES

    LB Series Asphalt Mixing Plant (1)

    Cold material system

    Single silo volume is 15m³, articulated structure gives convenience for transportation.

    Small size material silo adopts inner vibrating structure, with big amplitude, ensuring smooth discharge.

    Belt conveyor feeding adopts frequency converting + door opening extent control , ensuring a stable primary grading.

    Equipped with material lacking alarm device.

    LB Series Asphalt Mixing Plant (2)
    LB Series Asphalt Mixing Plant (3)
    0102

    Drying system

    Patented blade technology, the material curtain is more uniform and has better heat absorption effect.

    Material containing blade feeding technology, the discharge temperature is more uniform.

    Large production capacity.Over-production capacity reaches 15%.

    Axial flow low-pressure atomization burner is with dual frequency conversion technology to control the air oil ratio, and the fuel consumption per ton of finished product is 6kg (under standard conditions).

    Directly driven by a direct reduction motor, with strong power and high efficiency.

    LB Series Asphalt Mixing Plant (4)

    Burner

    The burner has a wide adjustment range and can adaptto various complex working conditions.

    Three stage atomizing technology, fuel is atomized into micrometer level, with fully combustion.

    High power pre heating device,stable fuel temperature.

    Remote fault diagnosis function,timely service, and ensures production reliability.

    Intelligent axial flow low-pressure atomization burner adopts dual frequency conversion adjustment technology with automatically adjustable air and oil distribution, ensuring a reasonable air oil ratio and sufficient combustion. The fuel consumption under rated working conditions is only 6kg/t (finished material).

    LB Series Asphalt Mixing Plant (5)

    Elevating system

    Plate chain elevator, whose chain is not easy to stretch and is stable and reliable in use.

    Deceleration motor direct drive with anti reverse device.

    The elevator chute is equipped with a wear-resistant plate structure to improve wear resistance.

    LB Series Asphalt Mixing Plant (6)

    Screening system

    Dual-vibration motor direct drive,strong vibration effect,to achieve a maintenance free period of approximate 2000h.

    Large screening area and high screening efficiency.

    The screen mesh changing device adopts a side bolt method which is convenient for quick replacement.

    The shell of the vibrating screen is wrapped with insulation rock wool for insulation,noise reduction, environmental protection and energy conservation.

    LB Series Asphalt Mixing Plant (7)

    Hot material silo system

    Hot aggregate silo is divided into the upper & lower silo, both adopt rock wool for insulation.

    Equipped with a continuous material level detection device, giving convenience for visually observing the material level of various ingredients.

    The silo door adopts a maintenance free structural design, large & small doors to achieve a secondary coarse & fine weighing structure, ensuring aggregate dosing accuracy.

    The sand silo is equipped with a temperature detection device.

    LB Series Asphalt Mixing Plant (8)

    Dosing system

    Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.

    The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.

    The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.

    The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.

    LB Series Asphalt Mixing Plant (8)

    Dosing system

    Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.

    The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.

    The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.

    The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.

    LB Series Asphalt Mixing Plant (9)

    Mixing system

    The mixer has a large capacity and adopts power redundancy design, with sufficient power and strong power.

    Driven by a direct reduction motor it has strong stability.

    Full blade spiral stirring cloud technology, fast mixture cycling speed and strong kneading ability, to achieve the effect of rapid blending.

    The blades and lining plates are made of nickel chromium alloy material, with a service life of no less than100000 batches.

    LB Series Asphalt Mixing Plant (10)

    Dust collection system

    Adopting primary gravity dust collector and a secondary atmospheric reverse blowing bag dust collector. Emission concentration <20mg/Nm3.

    High-power fan ensures a sufficient air volume, which is controlled by frequency conversion to save energy and reduce noise.

    The flue gas pipeline is equipped with a temperature measurement device and has a high and ow temperature alarm function.

    LB Series Asphalt Mixing Plant (11)

    Control system

    Equipped with 2 monitors and 2industrial control computers, when one machine malfunctions another can be used to ensure production stability.

    The operation interface is intuitive and clear and key currents and parameters are displayed during internship.

    The electrical parts adopt famous international brands, to ensure the reliability.

    The control program maintains functions of linkage control, safety interlock, power outage protection.

    Asphalt dosing has a secondary dynamic tracking dosing function; The program has “f lying material” control and automatic dosing function.

    With functions of online remote diagnosis, to ensure the timely service.

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