Integrated Asphalt Mixing Plant LBR Series - China Suppliers & Factory for Efficient Asphalt Production
Product Parameters
| Model number | LBR2010 | LBR3015 | LBR4020 | LBR5025 | |
| Primary rated productivity (t/h) | 160 | 240 | 320 | 400 | |
| Rated regenerative productivity (t/h) | 80 | 130 | 160 | 200 | |
| Rated mixing capacity (kg/ batch) | 3500 | 4500 | 6000 | 8000 | |
| Maximum production capacity (t/h) | 252 | 324 | 432 | 576 | |
| Measurement accuracy (static) | Aggregate (%) | ±0.3 | ±0.3 | ±0.3 | ±0.3 |
| Powder (%) | ±0.2 | ±0.2 | ±0.2 | ±0.2 | |
| Asphalt (%) | ±0.2 | ±0.2 | ±0.2 | ±0.2 | |
| Oil stone ratio (%) | ±0.3 | ±0.3 | ±0.3 | ±0.3 | |
| Installed power (kW) | 630 | 951 | 1100 | 1280 | |
| Fuel consumption (heavy oil)kg/t(standard) | 6 | 6 | 6 | 6 | |
| Gas consumption (natural gas)m³/t(standard) | 7 | 7 | 7 | 7 | |
| Standard floor area (m) | 37x34 | 38x35 | 40x36 | 50x46 | |
| Dust removal area (m) | 900 | 1250 | 1500 | 1800 | |
| Dust emission concentration (mg/Nm³) | <20 | <20 | <20 | <20 | |
| Emission smoke blackness | Greenman stage | Greenman stage | Greenman stage | Greenman stage | |
| Control room noise | <70dB | <70dB | <70dB | <70dB | |
Product Characteristics
The mixer is placed in the middle, and the recycled materials are vertically discharged, eliminating the need for a recycled chute structure.
Mixer & additive ratio are both enlarged, to elevate the productivity.
Integral & modular design, fast & convenient installation.
High efficiency thermal system structure, oil consumptive quantity under rated operation condition is 6kg/t (finished product material).
Equipment adopts fully sealed & negative pressure design, now filler flow out, chimney emissions less than 20mg/Nm³.
Frequently Asked Questions
What are the productivity capacities of the different models?
The primary rated productivity ranges from 160 t/h (LBR2010) to 400 t/h (LBR5025), while the maximum production capacity ranges from 252 t/h to 576 t/h depending on the model.
What is the fuel and gas consumption of this equipment?
Under standard conditions, the fuel consumption for heavy oil is 6 kg/t, and the gas consumption for natural gas is 7 m³/t across all models.
How does the design optimize the recycled material discharge?
The mixer is placed in the middle, allowing the recycled materials to be vertically discharged. This specialized setup eliminates the need for a recycled chute structure.
What environmental standards does the emission control meet?
The equipment adopts a fully sealed and negative pressure design. The dust emission concentration is kept under 20 mg/Nm³ with Greenman stage smoke blackness.
Is the equipment easy to install?
Yes. The equipment utilizes an integral and modular design, which ensures fast and convenient installation on site.
What is the noise level inside the control room?
The noise level in the control room is strictly controlled and kept under 70dB for a comfortable working environment.
INTRODUCTIOM TO ORIGINALFUNCTIOM MODULES

Single silo volume is 15m³, articulated structure gives convenience for transportation.
Small size material silo adopts inner vibrating structure, with big amplitude, ensuring smooth discharge.
Belt conveyor feeding adopts frequency converting + door opening extent control , ensuring a stable primary grading.
Equipped with material lacking alarm device.
Patented blade technology, the material curtain is more uniform and has better heat absorption effect.
Material containing blade feeding technology, the discharge temperature is more uniform.
Large production capacity.Over-production capacity reaches 15%.
Axial flow low-pressure atomization burner is with dual frequency conversion technology to control the air oil ratio, and the fuel consumption per ton of finished product is 6kg (under standard conditions).
Directly driven by a direct reduction motor, with strong power and high efficiency.

The burner has a wide adjustment range and can adaptto various complex working conditions.
Three stage atomizing technology, fuel is atomized into micrometer level, with fully combustion.
High power pre heating device,stable fuel temperature.
Remote fault diagnosis function,timely service, and ensures production reliability.
Intelligent axial flow low-pressure atomization burner adopts dual frequency conversion adjustment technology with automatically adjustable air and oil distribution, ensuring a reasonable air oil ratio and sufficient combustion. The fuel consumption under rated working conditions is only 6kg/t (finished material).

Plate chain elevator, whose chain is not easy to stretch and is stable and reliable in use.
Deceleration motor direct drive with anti reverse device.
The elevator chute is equipped with a wear-resistant plate structure to improve wear resistance.

Dual-vibration motor direct drive,strong vibration effect,to achieve a maintenance free period of approximate 2000h.
Large screening area and high screening efficiency.
The screen mesh changing device adopts a side bolt method which is convenient for quick replacement.
The shell of the vibrating screen is wrapped with insulation rock wool for insulation,noise reduction, environmental protection and energy conservation.

Hot aggregate silo is divided into the upper & lower silo, both adopt rock wool for insulation.
Equipped with a continuous material level detection device, giving convenience for visually observing the material level of various ingredients.
The silo door adopts a maintenance free structural design, large & small doors to achieve a secondary coarse & fine weighing structure, ensuring aggregate dosing accuracy.
The sand silo is equipped with a temperature detection device.

Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.
The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.
The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.
The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.

Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.
The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.
The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.
The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.

The mixer has a large capacity and adopts power redundancy design, with sufficient power and strong power.
Driven by a direct reduction motor it has strong stability.
Full blade spiral stirring cloud technology, fast mixture cycling speed and strong kneading ability, to achieve the effect of rapid blending.
The blades and lining plates are made of nickel chromium alloy material, with a service life of no less than100000 batches.

Adopting primary gravity dust collector and a secondary atmospheric reverse blowing bag dust collector. Emission concentration <20mg/Nm3.
High-power fan ensures a sufficient air volume, which is controlled by frequency conversion to save energy and reduce noise.
The flue gas pipeline is equipped with a temperature measurement device and has a high and ow temperature alarm function.

Equipped with 2 monitors and 2industrial control computers, when one machine malfunctions another can be used to ensure production stability.
The operation interface is intuitive and clear and key currents and parameters are displayed during internship.
The electrical parts adopt famous international brands, to ensure the reliability.
The control program maintains functions of linkage control, safety interlock, power outage protection.
Asphalt dosing has a secondary dynamic tracking dosing function; The program has “f lying material” control and automatic dosing function.
With functions of online remote diagnosis, to ensure the timely service.
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