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HZSY Series Split-type Mobile Concrete Batching Plant - Top Choice from China Suppliers and Factory for Efficient Construction
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HZSY Series Split-type Mobile Concrete Batching Plant - Top Choice from China Suppliers and Factory for Efficient Construction

The HZSY Series Split-Type Mobile Concrete Batching Plant is a cutting-edge solution developed from traditional fixed concrete mixing plants. Leveraging years of expertise as a leading China factory and supplier of concrete mixing solutions, this innovative model combines material storage, dosing, conveying, mixing, unloading, and a fully automatic control system into a single, compact unit. Its tight and rational design ensures easy transportation, quick disassembly, and assembly, making it an ideal choice for mobile construction projects such as public railways, bridges, ports, and water and electricity projects. Trust our factory in China for high-quality, efficient concrete batching solutions tailored to meet the specific needs of our clients worldwide

    Product Parameters

    Parameter Unit Model
    HZS120Y HZS180Y
    Theoretical productivity m³/h 120 180
    Model of mixer / JS2000 JS3000
    Power of mixer kW 2×37 2×55
    Recycling period S 60 60
    Max size of aggregate mm ≤80 ≤80
    Capacity of powder silo t 4×100 4×150
    Batching capacity of the batching station L 3200 4800
    Conveyor capacity of belt conveyor t/h 700 1000
    Capacity of aggregate silo 4×15 4×20
    Material discharging height m 4.2 4.2
    Installed power kW 165 220
    Maximum capacity of screw conveyor t/h 80 80
    Aggregate weighing range/accuracy kg 2000±2% 3000±2%
    Cement weighing range/accuracy kg 1200±1% 1800±1%
    Coal powder dosing range/accuracy kg 800±1% 1000±1%
    Water dosing range/accuracy kg 500±1% 800±1%
    Additive dosing range/accuracy kg 50±1% 50±1%

    Product Characteristics

    01

    Solid Materials

    The entire station is made of solid materials: The main frame and supporting legs are made of large-sized H-beams, which are sturdy and durable, with a service life of more than 10 years.

    02

    Convenient Transfer

    In addition to the filler tank and batching machine, the main building can be towed away with just one vehicle. All water, electricity, and gas pipelines have been installed, leaving quick connectors for external connection.

    03

    Integrated Design

    The main building, inclined belt conveyor, and other components are integrated and sealed in a containerized manner. Compact structure, beautiful and elegant.

    04

    Quick Disassembly

    Quick disassembly and assembly: Except for the filler tank, the first installation of the entire station only takes 2 days, and the transition installation only takes 1 day.

    Frequently Asked Questions

    What is the productivity difference between HZS120Y and HZS180Y?
    The theoretical productivity for the HZS120Y model is 120 m³/h, utilizing a JS2000 mixer. The HZS180Y model features a higher theoretical productivity of 180 m³/h, powered by a larger JS3000 mixer.
    How long does the installation and transition process take?
    Except for the filler tank, the initial setup and first installation of the entire station take only 2 days. For subsequent relocations, the transition installation can be completed in just 1 day.
    How durable is the structure of these batching plants?
    The entire station is engineered for longevity. The main frame and structural supporting legs are fabricated from heavy-duty, large-sized H-beams, ensuring a reliable service life of more than 10 years.
    Can the plant be easily moved to another project site?
    Yes, it is designed for convenient transfer. Apart from the filler tank and batching machine, the main building can be towed away by a single vehicle. All essential water, electricity, and gas pipelines come pre-installed with convenient external quick connectors.
    What is the maximum aggregate size that these models can process?
    Both the HZS120Y and HZS180Y concrete batching plants are designed to handle a maximum aggregate size of up to 80 mm (≤80 mm).
    What does the integrated design entail?
    The integrated design means the main building, inclined belt conveyor, and other functional systems are structurally unified and sealed in a containerized format, offering a highly compact, aesthetic, and weather-resistant layout.

    INTRODUCTIOM TO ORIGINALFUNCTIOM MODULES

    LB Series Asphalt Mixing Plant (1)

    Cold material system

    Single silo volume is 15m³, articulated structure gives convenience for transportation.

    Small size material silo adopts inner vibrating structure, with big amplitude, ensuring smooth discharge.

    Belt conveyor feeding adopts frequency converting + door opening extent control , ensuring a stable primary grading.

    Equipped with material lacking alarm device.

    LB Series Asphalt Mixing Plant (2)
    LB Series Asphalt Mixing Plant (3)
    0102

    Drying system

    Patented blade technology, the material curtain is more uniform and has better heat absorption effect.

    Material containing blade feeding technology, the discharge temperature is more uniform.

    Large production capacity.Over-production capacity reaches 15%.

    Axial flow low-pressure atomization burner is with dual frequency conversion technology to control the air oil ratio, and the fuel consumption per ton of finished product is 6kg (under standard conditions).

    Directly driven by a direct reduction motor, with strong power and high efficiency.

    LB Series Asphalt Mixing Plant (4)

    Burner

    The burner has a wide adjustment range and can adaptto various complex working conditions.

    Three stage atomizing technology, fuel is atomized into micrometer level, with fully combustion.

    High power pre heating device,stable fuel temperature.

    Remote fault diagnosis function,timely service, and ensures production reliability.

    Intelligent axial flow low-pressure atomization burner adopts dual frequency conversion adjustment technology with automatically adjustable air and oil distribution, ensuring a reasonable air oil ratio and sufficient combustion. The fuel consumption under rated working conditions is only 6kg/t (finished material).

    LB Series Asphalt Mixing Plant (5)

    Elevating system

    Plate chain elevator, whose chain is not easy to stretch and is stable and reliable in use.

    Deceleration motor direct drive with anti reverse device.

    The elevator chute is equipped with a wear-resistant plate structure to improve wear resistance.

    LB Series Asphalt Mixing Plant (6)

    Screening system

    Dual-vibration motor direct drive,strong vibration effect,to achieve a maintenance free period of approximate 2000h.

    Large screening area and high screening efficiency.

    The screen mesh changing device adopts a side bolt method which is convenient for quick replacement.

    The shell of the vibrating screen is wrapped with insulation rock wool for insulation,noise reduction, environmental protection and energy conservation.

    LB Series Asphalt Mixing Plant (7)

    Hot material silo system

    Hot aggregate silo is divided into the upper & lower silo, both adopt rock wool for insulation.

    Equipped with a continuous material level detection device, giving convenience for visually observing the material level of various ingredients.

    The silo door adopts a maintenance free structural design, large & small doors to achieve a secondary coarse & fine weighing structure, ensuring aggregate dosing accuracy.

    The sand silo is equipped with a temperature detection device.

    LB Series Asphalt Mixing Plant (8)

    Dosing system

    Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.

    The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.

    The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.

    The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.

    LB Series Asphalt Mixing Plant (8)

    Dosing system

    Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.

    The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.

    The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.

    The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.

    LB Series Asphalt Mixing Plant (9)

    Mixing system

    The mixer has a large capacity and adopts power redundancy design, with sufficient power and strong power.

    Driven by a direct reduction motor it has strong stability.

    Full blade spiral stirring cloud technology, fast mixture cycling speed and strong kneading ability, to achieve the effect of rapid blending.

    The blades and lining plates are made of nickel chromium alloy material, with a service life of no less than100000 batches.

    LB Series Asphalt Mixing Plant (10)

    Dust collection system

    Adopting primary gravity dust collector and a secondary atmospheric reverse blowing bag dust collector. Emission concentration <20mg/Nm3.

    High-power fan ensures a sufficient air volume, which is controlled by frequency conversion to save energy and reduce noise.

    The flue gas pipeline is equipped with a temperature measurement device and has a high and ow temperature alarm function.

    LB Series Asphalt Mixing Plant (11)

    Control system

    Equipped with 2 monitors and 2industrial control computers, when one machine malfunctions another can be used to ensure production stability.

    The operation interface is intuitive and clear and key currents and parameters are displayed during internship.

    The electrical parts adopt famous international brands, to ensure the reliability.

    The control program maintains functions of linkage control, safety interlock, power outage protection.

    Asphalt dosing has a secondary dynamic tracking dosing function; The program has “f lying material” control and automatic dosing function.

    With functions of online remote diagnosis, to ensure the timely service.

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