Concrete Mixing Plant
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Product Parameters
| Parameter | Unit | Model | |||||
|---|---|---|---|---|---|---|---|
| HZS60 | HZS90 | HZS120 | HZS180 | HZS240 | HZS270 | ||
| Theoretical productivity | m³/h | 60 | 90 | 120 | 180 | 240 | 270 |
| Mixer mode | / | JS1000 | JS1500 | JS2000 | JS3000 | JS4000 | JS4500 |
| Mixer power | kW | 2×22 | 2×30 | 2×37 | 2×55 | 2×75 | 2×75 |
| Recycling period | s | 60 | 60 | 60 | 60 | 60 | 60 |
| Maximum aggregate particle size | mm | ≤80 | ≤80 | ≤80 | ≤80 | ≤80 | ≤80 |
| Capacity of powder silo | t | 2×100 | 4×100 | 4×100 | 4×150 | 4×200 | 4×300 |
| Batching station model | L | 1600 | 2400 | 3200 | 4800 | 6400 | 6400 |
| Belt conveyor capacity | t/h | 300 | 500 | 700 | 1000 | 1200 | 1200 |
| Capacity of aggregate silo | m³ | 3×10 | 4×15 | 4×20 | 4×25 | 4×30 | 4×30 |
| Material discharging height | m | 4.2 | 4.2 | 4.2 | 4.2 | 4.2 | 4.2 |
| Installed power | kW | 120 | 150 | 190 | 240 | 310 | 310 |
| Maximum capacity of screw conveyor | t/h | 40 | 40 | 80 | 80 | 110 | 110 |
| Aggregate weighing range/accuracy | kg | 1500±2% | 2000±2% | 2000±2% | 3000±2% | 4000±2% | 4000±2% |
| weomemeacvrey | kg | 600±1% | 800±1% | 1200±1% | 1800±1% | 2400±1% | 2400±1% |
| Coal powder dosing range/accuracy | kg | 300±1% | 400±1% | 600±1% | 800±1% | 1000±1% | 1000±1% |
| dosnggteacray | kg | 400±1% | 500±1% | 600±1% | 800±1% | 1000±1% | 1000±1% |
| Additive dosing range/accuracy | kg | 30±1% | 30±1% | 30±1% | 50±1% | 50±1% | 50±1% |
Product Characteristics
The materials used throughout the station are solid, and the main building legs and beams are made of large-sized H-shaped steel, which is sturdy and durable, with a service life of more than 10 years.
Modular design concept, smart & convenient; Waterway, circuit and gas circuit reserve quick connector can be seamless connected, to elevate installation efficiency, reduce installation difficulty.
Centralized production control system keeps operation away from noise and dust environment enhance the image of the mixing station; Dual-control for dual-machine and single person for dual-control can both be realized reducing the production and management cost of about 60,000 yuan/year.
High configuration, using well-known domestic & foreign brands of motors, reducers, electrical, and butterfly valve components. Ensuring the stability and durability of equipment operation, detailed configuration can be found in the configuration table.
Optical container type structure, with modular design, the main building can be free from site packing, to achieve more convenient & fast installation.
The high-speed railway station equipment adopts frame type weighing of cement + pulverized fuel ash + mineral powder to reduce the impact of building vibration on the dosing; Optional dual-screw conveyor and discharge butterfly valve automatic control, associated with pneumatic self-balancing technology to prevent the scale body from scale jumping or floating.
Easy maintenance and operation, intelligent design in multiple locations, automatic lubrication, automatic alarm, reducing the difficulty of maintenance; During the production process, there is a system with fully automatic batching, automatic operation, and real-time data monitoring, making it easy to operate while ensuring accuracy.
Frequently Asked Questions
What is the lifespan of the H-shaped steel structures used in these batching plants?
The main building legs and beams are constructed using heavy-duty, large-sized H-shaped steel, ensuring a strong structure with a service life exceeding 10 years.
How does the modular design benefit the setup and installation process?
The modular design features quick-connect terminals for the waterway, electrical circuits, and pneumatic gas circuits. This allows for seamless connection, significantly improving installation speed and reducing overall difficulty.
What cost-saving advantages does the centralized control system provide?
The centralized production control system allows for dual-control configurations, enabling a single operator to manage dual-machine operations. This reduces production and management costs by approximately 60,000 yuan per year while keeping the operator away from dust and noise.
What configurations are used to ensure the reliability of the concrete plants?
The equipment incorporates high-specification components from well-known domestic and foreign brands, including premium motors, reducers, electrical systems, and butterfly valves, ensuring stable and long-term operation.
How does the high-speed railway station equipment ensure precise weighing?
It utilizes a frame-type weighing mechanism for cement, pulverized fuel ash, and mineral powder to minimize vibration impacts. It also features optional dual-screw conveyors and automatic discharge butterfly valve controls integrated with pneumatic self-balancing technology to prevent scale body floating or jumping.
What intelligent systems are in place to make maintenance and operation easier?
The system features intelligent automatic lubrication and automatic alarm systems to reduce maintenance complexity. Additionally, it offers fully automatic batching, real-time data monitoring, and automated operations to ensure high accuracy with minimal manual intervention.
INTRODUCTIOM TO ORIGINALFUNCTIOM MODULES
Single silo volume is 15m³, articulated structure gives convenience for transportation.
Small size material silo adopts inner vibrating structure, with big amplitude, ensuring smooth discharge.
Belt conveyor feeding adopts frequency converting + door opening extent control , ensuring a stable primary grading.
Equipped with material lacking alarm device.
Patented blade technology, the material curtain is more uniform and has better heat absorption effect.
Material containing blade feeding technology, the discharge temperature is more uniform.
Large production capacity.Over-production capacity reaches 15%.
Axial flow low-pressure atomization burner is with dual frequency conversion technology to control the air oil ratio, and the fuel consumption per ton of finished product is 6kg (under standard conditions).
Directly driven by a direct reduction motor, with strong power and high efficiency.
The burner has a wide adjustment range and can adaptto various complex working conditions.
Three stage atomizing technology, fuel is atomized into micrometer level, with fully combustion.
High power pre heating device,stable fuel temperature.
Remote fault diagnosis function,timely service, and ensures production reliability.
Intelligent axial flow low-pressure atomization burner adopts dual frequency conversion adjustment technology with automatically adjustable air and oil distribution, ensuring a reasonable air oil ratio and sufficient combustion. The fuel consumption under rated working conditions is only 6kg/t (finished material).
Plate chain elevator, whose chain is not easy to stretch and is stable and reliable in use.
Deceleration motor direct drive with anti reverse device.
The elevator chute is equipped with a wear-resistant plate structure to improve wear resistance.
Dual-vibration motor direct drive,strong vibration effect,to achieve a maintenance free period of approximate 2000h.
Large screening area and high screening efficiency.
The screen mesh changing device adopts a side bolt method which is convenient for quick replacement.
The shell of the vibrating screen is wrapped with insulation rock wool for insulation,noise reduction, environmental protection and energy conservation.
Hot aggregate silo is divided into the upper & lower silo, both adopt rock wool for insulation.
Equipped with a continuous material level detection device, giving convenience for visually observing the material level of various ingredients.
The silo door adopts a maintenance free structural design, large & small doors to achieve a secondary coarse & fine weighing structure, ensuring aggregate dosing accuracy.
The sand silo is equipped with a temperature detection device.
Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.
The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.
The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.
The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.
Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.
The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.
The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.
The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.
The mixer has a large capacity and adopts power redundancy design, with sufficient power and strong power.
Driven by a direct reduction motor it has strong stability.
Full blade spiral stirring cloud technology, fast mixture cycling speed and strong kneading ability, to achieve the effect of rapid blending.
The blades and lining plates are made of nickel chromium alloy material, with a service life of no less than100000 batches.
Adopting primary gravity dust collector and a secondary atmospheric reverse blowing bag dust collector. Emission concentration <20mg/Nm3.
High-power fan ensures a sufficient air volume, which is controlled by frequency conversion to save energy and reduce noise.
The flue gas pipeline is equipped with a temperature measurement device and has a high and ow temperature alarm function.
Equipped with 2 monitors and 2industrial control computers, when one machine malfunctions another can be used to ensure production stability.
The operation interface is intuitive and clear and key currents and parameters are displayed during internship.
The electrical parts adopt famous international brands, to ensure the reliability.
The control program maintains functions of linkage control, safety interlock, power outage protection.
Asphalt dosing has a secondary dynamic tracking dosing function; The program has “f lying material” control and automatic dosing function.
With functions of online remote diagnosis, to ensure the timely service.