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China Z8H Crawler Mobile Scalping Plant - High-Performance Screening Solutions from Reliable Suppliers and Factory
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China Z8H Crawler Mobile Scalping Plant - High-Performance Screening Solutions from Reliable Suppliers and Factory

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The Z8H scalping screening plant represents a new standard in durability and performance, making it an ideal choice for challenging screening applications. Whether you are processing blasted rock or large solid waste materials, this high-performance unit from our factory in China handles tough tasks effortlessly, delivering high-quality end products. Equipped with an extreme-cold package, the Z8H ensures reliable operation in ambient temperatures ranging from -40°C to 40°C.

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Versatile Applications

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As one of the leading suppliers in the industry, we offer the Z8H for precise screening of a wide range of materials. This includes sand and aggregates such as concrete, asphalt, construction waste, and natural stone. Additionally, it effectively screens raw materials with high mud content and serves as an efficient pre-screening solution before crushing operations.

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    Extreme Cold Version

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    1. All critical structural plates use Q355D and Q355E steel. Q355E steel offers excellent low-temperature performance, maintaining good toughness and ductility in environments as low as -40°C, making it highly suitable for cold regions or applications subjected to low-temperature impact loads.

    2. The electrical system is supplemented with heaters; all cables inside the cabinet are replaced with low-temperature-resistant cables; the cabinet structure uses Q355ME cold-resistant steel plate.

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    3. The power-unit structure is made of Q355ME cold-resistant steel plate; motors are low-temperature rated; cables are low-temperature resistant; seals are cold-resistant; pressure gauges are filled with cold-resistant silicone oil; level indicators are made of cold-resistant acrylic; radiator plates are low-temperature resistant; a heater is added to the hydraulic oil tank; heating tapes are installed on hydraulic lines and pipes; an enclosure heater is added to the electrical cabinet; and the engine is equipped with a water-jacket preheater and diesel fuel preheater.

    Product Parameters

    Parameter Unit Specification
    Feeding System – Hopper Capacity 6
    Feeding System – Feeding Height mm 4100
    Feeding System – Maximum Feed Size mm 500
    Feeding System – Feeding Capacity t/h 200-500
    Screening System – Screening Area mm 5000x1550
    Screening System – Number of Screen Decks - 2
    Coarse Material Conveyor – Belt Width mm B1200
    Coarse Material Conveyor – Gear Motor kW 2×5.5
    Medium Material Conveyor – Belt Width mm B800
    Medium Material Conveyor – Drive Motor Power kW 7.5
    Fine Material Conveyor – Belt Width mm B800
    Fine Material Conveyor – Drive Motor Power kW 7.5
    Under-screen Conveyor – Belt Width mm B1200
    Under-screen Conveyor – Drive Motor Power kW 7.5
    Power Assembly – Drive Concept - Diesel-Electric Drive
    Power Assembly – Generator Set Power kW 120
    Overall Machine – Total Installed Power kw 64.5
    Overall Machine - Capacity t/h 200-500
    Overall Machine – Total Weight t 37.5
    Overall Machine – Working Dimensions m 15.6×14.3×4.7
    Overall Machine – Transport Dimensions m 15.6×3.3×3.6

    Product Features

    01

    Screening Unit

    Double-deck scalping screening machine capable of producing three types of finished products.
    Multiple optional screen deck types ensure high application flexibility.
    The screening box angle can be adjusted to an ideal setting based on the raw material.
    Banana-shaped lower screen deck effectively increases screening efficiency.
    02

    Intuitive and Simple Control System

    Dual-control mode via wireless remote and local touchscreen.
    Simple operation reduces the risk of mishandling.
    03

    Robust Apron Feeder

    Equipped with an apron feeder that is sturdy and durable, preventing damage to the feeding device when oversized material is present.

    04

    Multiple Driving Modes

    Load-sensing hydraulic system improves fuel efficiency by up to 20%.
    "Diesel-Electric" drive allows switching between two energy sources to meet different working conditions.
    05

    Convenient Maintenance

    All components are easily accessible, enabling quick and efficient service.

    Function Module

    Z8H Crawler Mobile Scalping Screen
    01

    Conveying System

    Extra-wide conveyor belts ensure stable production output.
    Discharge height is specifically designed for large-volume stockpiling.
    A spray system effectively controls dust emission.
    02

    Vibrating Screen

    Equipped with a 7.5㎡ scalping double-deck vibrating screen capable of producing three types of finished products, with high screening efficiency.
    The screen box offers a wide range of angle adjustments to optimize screening capacity while maintaining high product quality.
    Multiple optional configurations and screen deck types are available, providing stable and efficient screening solutions for different raw materials.
    03

    Power System

    Adopts a diesel-electric hybrid drive concept—efficient and powerful, ensuring lower fuel consumption while addressing power-restricted working conditions.
    Can operate in pure electric mode for economic and environmental benefits, reducing energy costs and exhaust emissions.
    All maintenance-related components are easily accessible for convenient operation.
    04

    Control System

    Simple operation reduces the risk of mishandling.
    Remote control enables safe operation from a distance.
    Intelligent design with one-touch start/stop allows convenient and quick startup.
    All components and functions are controllable and their statuses are displayed for rapid fault diagnosis.
    05

    Feeder

    Fitted with a scalping apron feeder featuring strong impact resistance, suitable for high-load applications.
    Hopper walls can be easily folded to accommodate various feeding methods and achieve optimal material conveying.
    Highly wear-resistant steel plates are easy to replace.

    Frequently Asked Questions

    Q1: How does the Extreme Cold Version perform in low temperatures?
    The Extreme Cold Version is built using Q355D and Q355E steel for critical structural plates, maintaining exceptional toughness and ductility in temperatures down to -40°C. It is equipped with low-temperature resistant cables, heaters in the electrical cabinet, a hydraulic oil tank heater, and engine preheaters to ensure stable operation in freezing regions.
    Q2: What is the processing capacity and feeding range of the machine?
    The machine features a 6 m³ hopper capacity, a maximum feed size of 500 mm, and a feeding height of 4100 mm. Its overall processing capacity ranges between 200 to 500 tonnes per hour (t/h), depending on the material specs.
    Q3: What are the advantages of the Diesel-Electric hybrid drive system?
    The diesel-electric drive concept offers great flexibility by allowing operations to switch between diesel and pure electric modes. Operating in pure electric mode significantly reduces energy costs and exhaust emissions, while the load-sensing hydraulic system improves fuel efficiency by up to 20%.
    Q4: How does the screening unit maximize screening efficiency?
    The machine uses a 7.5㎡ double-deck scalping vibrating screen capable of producing three types of finished products. It features adjustable screen box angles to optimize capacity and a banana-shaped lower screen deck designed specifically to increase output and efficiency.
    Q5: Is the machine easy to transport and move on-site?
    Yes. The machine has transport dimensions of 15.6m × 3.3m × 3.6m and a total weight of 37.5 tonnes, allowing for standard heavy-duty transport. Once on site, it deploys to working dimensions of 15.6m × 14.3m × 4.7m.
    Q6: What control options are available for operation?
    It features a dual-control mode utilizing both a wireless remote control for safe distance operation and a local touchscreen. The intelligent one-touch start/stop design simplifies operation, reducing handling errors while displaying real-time system status for quick fault diagnosis.

    INTRODUCTIOM TO ORIGINALFUNCTIOM MODULES

    LB Series Asphalt Mixing Plant (1)

    Cold material system

    Single silo volume is 15m³, articulated structure gives convenience for transportation.

    Small size material silo adopts inner vibrating structure, with big amplitude, ensuring smooth discharge.

    Belt conveyor feeding adopts frequency converting + door opening extent control , ensuring a stable primary grading.

    Equipped with material lacking alarm device.

    LB Series Asphalt Mixing Plant (2)
    LB Series Asphalt Mixing Plant (3)
    0102

    Drying system

    Patented blade technology, the material curtain is more uniform and has better heat absorption effect.

    Material containing blade feeding technology, the discharge temperature is more uniform.

    Large production capacity.Over-production capacity reaches 15%.

    Axial flow low-pressure atomization burner is with dual frequency conversion technology to control the air oil ratio, and the fuel consumption per ton of finished product is 6kg (under standard conditions).

    Directly driven by a direct reduction motor, with strong power and high efficiency.

    LB Series Asphalt Mixing Plant (4)

    Burner

    The burner has a wide adjustment range and can adaptto various complex working conditions.

    Three stage atomizing technology, fuel is atomized into micrometer level, with fully combustion.

    High power pre heating device,stable fuel temperature.

    Remote fault diagnosis function,timely service, and ensures production reliability.

    Intelligent axial flow low-pressure atomization burner adopts dual frequency conversion adjustment technology with automatically adjustable air and oil distribution, ensuring a reasonable air oil ratio and sufficient combustion. The fuel consumption under rated working conditions is only 6kg/t (finished material).

    LB Series Asphalt Mixing Plant (5)

    Elevating system

    Plate chain elevator, whose chain is not easy to stretch and is stable and reliable in use.

    Deceleration motor direct drive with anti reverse device.

    The elevator chute is equipped with a wear-resistant plate structure to improve wear resistance.

    LB Series Asphalt Mixing Plant (6)

    Screening system

    Dual-vibration motor direct drive,strong vibration effect,to achieve a maintenance free period of approximate 2000h.

    Large screening area and high screening efficiency.

    The screen mesh changing device adopts a side bolt method which is convenient for quick replacement.

    The shell of the vibrating screen is wrapped with insulation rock wool for insulation,noise reduction, environmental protection and energy conservation.

    LB Series Asphalt Mixing Plant (7)

    Hot material silo system

    Hot aggregate silo is divided into the upper & lower silo, both adopt rock wool for insulation.

    Equipped with a continuous material level detection device, giving convenience for visually observing the material level of various ingredients.

    The silo door adopts a maintenance free structural design, large & small doors to achieve a secondary coarse & fine weighing structure, ensuring aggregate dosing accuracy.

    The sand silo is equipped with a temperature detection device.

    LB Series Asphalt Mixing Plant (8)

    Dosing system

    Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.

    The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.

    The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.

    The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.

    LB Series Asphalt Mixing Plant (8)

    Dosing system

    Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.

    The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.

    The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.

    The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.

    LB Series Asphalt Mixing Plant (9)

    Mixing system

    The mixer has a large capacity and adopts power redundancy design, with sufficient power and strong power.

    Driven by a direct reduction motor it has strong stability.

    Full blade spiral stirring cloud technology, fast mixture cycling speed and strong kneading ability, to achieve the effect of rapid blending.

    The blades and lining plates are made of nickel chromium alloy material, with a service life of no less than100000 batches.

    LB Series Asphalt Mixing Plant (10)

    Dust collection system

    Adopting primary gravity dust collector and a secondary atmospheric reverse blowing bag dust collector. Emission concentration <20mg/Nm3.

    High-power fan ensures a sufficient air volume, which is controlled by frequency conversion to save energy and reduce noise.

    The flue gas pipeline is equipped with a temperature measurement device and has a high and ow temperature alarm function.

    LB Series Asphalt Mixing Plant (11)

    Control system

    Equipped with 2 monitors and 2industrial control computers, when one machine malfunctions another can be used to ensure production stability.

    The operation interface is intuitive and clear and key currents and parameters are displayed during internship.

    The electrical parts adopt famous international brands, to ensure the reliability.

    The control program maintains functions of linkage control, safety interlock, power outage protection.

    Asphalt dosing has a secondary dynamic tracking dosing function; The program has “f lying material” control and automatic dosing function.

    With functions of online remote diagnosis, to ensure the timely service.

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