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China Suppliers Factory K8F Modular Impact Crushers for Efficient Primary and Secondary Crushing
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China Suppliers Factory K8F Modular Impact Crushers for Efficient Primary and Secondary Crushing

The RTZK Modular Impact Crushing Station is an innovative solution designed for efficient material processing. This compact and integrated unit, produced by leading China suppliers, requires minimal space on-site, making it ideal for various applications. Utilizing advanced manufacturing techniques and a unique structural design, this crushing station delivers a superior crushing ratio and increased processing capacity. It generates high-quality aggregates with a cubic shape, free from internal tension or cracks, ensuring excellent particle gradation. The hydraulic discharge size adjustment allows for flexible crushing specifications, providing versatility for different projects. With low investment costs, it is a cost-effective choice for industries seeking substantial economic benefits, Applications:, This crushing station is extensively used for both primary and secondary crushing of medium-hard materials, including a variety of ores and rocks. It is ideal for producing sand and aggregates for highways, railways, water conservancy, electric power, and construction sectors. Additionally, it effectively recycles and crushes slag, tunnel muck, waste asphalt concrete, tailings, and other industrial by-products. Choose RTZK Modular Impact Crushing Station from our factory for reliable performance and superior quality

    Product Parameters

    Parameter Unit Value
    Feeding Device - Hopper Capacity 5
    Feeding Device - Vibrating Motor Power kW 2 * 5.5
    Crushing unit - Maximum Feed Particle Size mm 600
    Crushing unit - Crusher Power kW 250
    Main Conveyor - Belt Width mm B1000
    Main Conveyor - Drive Motor Power kW 15
    Transit Conveyor - Belt Width mm B500
    Transit Conveyor - Drive Motor Power kW 3
    Return Conveyor - Belt Width mm B650
    Return Conveyor - Drive Motor Power kW 5.5
    Crushed Material Conveyor - Belt Width mm B1000
    Crushed Material Conveyor - Drive Motor Power kW 7.5
    End Discharge Conveyor (Optional) - Belt Width mm B500
    End Discharge Conveyor (Optional) - Drive Motor Power kW 4
    Vibrating Screen - Number of Screen Decks - 1
    Vibrating Screen - Screen Area mm 4500 * 1500
    Overall Machine - Total Weight t 38.5
    Overall Machine - Total Power kW 315
    Overall Machine - Capacity t/h 150 - 250
    Overall Machine - Working Dimensions m 18.3 × 5.4 × 4.8
    Overall Machine - Transport Dimensions - Disassembly and Transportation

    Product Characteristics

    01

    Characteristics of the Entire Machine

    Suitable for stationary installations with high stability and excellent cost-effectiveness.

    02

    Powerful Crushing Unit

    The crusher unit optimally integrates a scalping rotor, high-wear-resistant materials, and a well-engineered crushing chamber design. This significantly enhances processing capacity, improves final product gradation, and reduces wear costs. It is equipped with a fully hydraulic impact plate and discharge gap adjustment device for more convenient operation.

    03

    Robust Main Frame

    The main frame is designed with a scalping structure using premium-grade steel, ensuring solid and reliable construction.

    04

    Advanced Control System

    Features a dual-control mode combining wireless remote operation and local control, with a high-definition display for intuitive and convenient visual operation.

    05

    Intelligent Feeding System

    The vibrating feeder utilizes automatic variable-frequency feeding. By monitoring the crusher motor load, it adjusts the feed rate to control the main unit's workload, thereby reducing the risk of equipment failure.

    06

    Easy Maintenance

    Safety observation platforms are installed around the feed hopper and the main unit, providing clear visibility of material flow and facilitating easier maintenance and inspection.

    Function Module

    RTF360M
    01

    Conveying System

    Extra-wide conveyor belts ensure stable output capacity.
    The high stockpile height effectively reduces the need for frequent material transfer.
    02

    Final Screening Unit

    Riveted construction reduces welding stress and prevents vibration-induced cracking.
    Side-mounted vibrating motors reduce transmission losses and simplify maintenance.
    The extra-large screening area ensures high output capacity.
    03

    Crushing Engine

    Features a scalping rotor and dual-cavity design, offering a high crushing ratio, large output, and excellent final product shape.
    Equipped with a fully hydraulic impact plate and discharge gap adjustment device for easy maintenance.
    04

    Electric Control System

    Intelligent control panel with one-button start/stop for simple operation.
    Includes a wireless remote control to reduce the need for auxiliary personnel.
    05

    Vibrating Feeder

    The vibration frequency can be independently controlled to effectively prevent material blockage in the crusher.

    06

    Feeding Hopper

    Approximately 5 m³ capacity.
    The irregular hopper design allows materials to enter the crushing chamber more easily.

    Frequently Asked Questions (FAQ)

    What is the capacity and design feature of the feeding hopper?

    The feeding hopper has a capacity of approximately 5 m³. It features an irregular hopper design that allows materials to enter the crushing chamber more easily.

    How does the intelligent feeding system prevent equipment failure?

    The vibrating feeder utilizes automatic variable-frequency feeding. By monitoring the crusher motor load, it dynamically adjusts the feed rate to control the main unit's workload, thereby reducing the risk of equipment failure.

    What are the main performance benefits of the crushing engine?

    The crushing engine features a scalping rotor and dual-cavity design, offering a high crushing ratio, large output, and excellent final product shape. Additionally, it is equipped with a fully hydraulic impact plate and discharge gap adjustment device for easier operation and maintenance.

    What is the production capacity and power requirement of the overall machine?

    The overall machine has a production capacity of 150-250 t/h, with a total weight of 38.5 tonnes and a total power requirement of 315 kW.

    What control modes are available in the electric control system?

    The system features a dual-control mode combining wireless remote operation and local control, paired with a high-definition display. It also includes an intelligent control panel with one-button start/stop for simple operation.

    How is the final screening unit designed to prevent vibration damage?

    The final screening unit utilizes a riveted construction which reduces welding stress and prevents vibration-induced cracking. It also features side-mounted vibrating motors to reduce transmission losses.

    INTRODUCTIOM TO ORIGINALFUNCTIOM MODULES

    LB Series Asphalt Mixing Plant (1)

    Cold material system

    Single silo volume is 15m³, articulated structure gives convenience for transportation.

    Small size material silo adopts inner vibrating structure, with big amplitude, ensuring smooth discharge.

    Belt conveyor feeding adopts frequency converting + door opening extent control , ensuring a stable primary grading.

    Equipped with material lacking alarm device.

    LB Series Asphalt Mixing Plant (2)
    LB Series Asphalt Mixing Plant (3)
    0102

    Drying system

    Patented blade technology, the material curtain is more uniform and has better heat absorption effect.

    Material containing blade feeding technology, the discharge temperature is more uniform.

    Large production capacity.Over-production capacity reaches 15%.

    Axial flow low-pressure atomization burner is with dual frequency conversion technology to control the air oil ratio, and the fuel consumption per ton of finished product is 6kg (under standard conditions).

    Directly driven by a direct reduction motor, with strong power and high efficiency.

    LB Series Asphalt Mixing Plant (4)

    Burner

    The burner has a wide adjustment range and can adaptto various complex working conditions.

    Three stage atomizing technology, fuel is atomized into micrometer level, with fully combustion.

    High power pre heating device,stable fuel temperature.

    Remote fault diagnosis function,timely service, and ensures production reliability.

    Intelligent axial flow low-pressure atomization burner adopts dual frequency conversion adjustment technology with automatically adjustable air and oil distribution, ensuring a reasonable air oil ratio and sufficient combustion. The fuel consumption under rated working conditions is only 6kg/t (finished material).

    LB Series Asphalt Mixing Plant (5)

    Elevating system

    Plate chain elevator, whose chain is not easy to stretch and is stable and reliable in use.

    Deceleration motor direct drive with anti reverse device.

    The elevator chute is equipped with a wear-resistant plate structure to improve wear resistance.

    LB Series Asphalt Mixing Plant (6)

    Screening system

    Dual-vibration motor direct drive,strong vibration effect,to achieve a maintenance free period of approximate 2000h.

    Large screening area and high screening efficiency.

    The screen mesh changing device adopts a side bolt method which is convenient for quick replacement.

    The shell of the vibrating screen is wrapped with insulation rock wool for insulation,noise reduction, environmental protection and energy conservation.

    LB Series Asphalt Mixing Plant (7)

    Hot material silo system

    Hot aggregate silo is divided into the upper & lower silo, both adopt rock wool for insulation.

    Equipped with a continuous material level detection device, giving convenience for visually observing the material level of various ingredients.

    The silo door adopts a maintenance free structural design, large & small doors to achieve a secondary coarse & fine weighing structure, ensuring aggregate dosing accuracy.

    The sand silo is equipped with a temperature detection device.

    LB Series Asphalt Mixing Plant (8)

    Dosing system

    Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.

    The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.

    The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.

    The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.

    LB Series Asphalt Mixing Plant (8)

    Dosing system

    Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.

    The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.

    The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.

    The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.

    LB Series Asphalt Mixing Plant (9)

    Mixing system

    The mixer has a large capacity and adopts power redundancy design, with sufficient power and strong power.

    Driven by a direct reduction motor it has strong stability.

    Full blade spiral stirring cloud technology, fast mixture cycling speed and strong kneading ability, to achieve the effect of rapid blending.

    The blades and lining plates are made of nickel chromium alloy material, with a service life of no less than100000 batches.

    LB Series Asphalt Mixing Plant (10)

    Dust collection system

    Adopting primary gravity dust collector and a secondary atmospheric reverse blowing bag dust collector. Emission concentration <20mg/Nm3.

    High-power fan ensures a sufficient air volume, which is controlled by frequency conversion to save energy and reduce noise.

    The flue gas pipeline is equipped with a temperature measurement device and has a high and ow temperature alarm function.

    LB Series Asphalt Mixing Plant (11)

    Control system

    Equipped with 2 monitors and 2industrial control computers, when one machine malfunctions another can be used to ensure production stability.

    The operation interface is intuitive and clear and key currents and parameters are displayed during internship.

    The electrical parts adopt famous international brands, to ensure the reliability.

    The control program maintains functions of linkage control, safety interlock, power outage protection.

    Asphalt dosing has a secondary dynamic tracking dosing function; The program has “f lying material” control and automatic dosing function.

    With functions of online remote diagnosis, to ensure the timely service.

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