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China RT120ZS Series RAP Crushing & Screening Plant - Reliable Suppliers and Factory Solutions for Effective Material Processing
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China RT120ZS Series RAP Crushing & Screening Plant - Reliable Suppliers and Factory Solutions for Effective Material Processing

In the realm of recycled asphalt pavement (RAP), it is common for materials to remain unlayered, unclassified, or stacked for extended periods, leading to the formation of large blocks due to bonding. To tackle this issue, preliminary screening and crushing treatment are essential for effective grading and minimizing variability in the material. The RTZS120, a cutting-edge solution from our China factory, utilizes a circular vibrating screen structure combined with a roller flexible crushing method. This innovative design enables us to efficiently separate materials into two or three grades, ensuring high-quality RAP for various applications. As a leading supplier in the industry, we are committed to providing top-notch equipment that meets your processing needs.

    Product Parameters

    Model RT120ZS (2 particle sizes) RT120ZS (3 particle sizes)
    Rated productivity (t/h) 120 120
    Feeding particle size (mm) <80 <80
    Overall power (kW) 55 62
    Residue <10% <10%
    Cold hopper volume (m³) 12 12
    Screen size (m) 4.8 x 1.8 4.8 x 1.8
    Crushing capacity of toothed roller crusher (t/h) 40 40
    Particle size of mixed material (mm) 0-13, 13-26 0-8, 8-16, 16-26

    Product Characteristics

    01

    Roller type flexible crushing mode, preventing secondary crushing of recycled materials and ensuring the original grading to the greatest extent.

    02

    Screening adopts a circular vibrating screen structure, and the circular trajectory screening is suitable for recycled materials with viscosity.

    Frequently Asked Questions

    What is the rated productivity of the RT120ZS model?
    The RT120ZS model features a rated productivity of 120 tons per hour (t/h) for both the 2-particle and 3-particle size configurations.
    How does the roller type flexible crushing mode benefit recycled materials?
    The roller type flexible crushing mode prevents the secondary crushing of recycled materials, which helps to preserve and ensure the original grading of the material to the greatest extent.
    What screen structure is used in the RT120ZS model?
    The equipment uses a circular vibrating screen structure. The circular trajectory screening is highly efficient and specifically designed to handle recycled materials with viscosity.
    What are the power requirements for the different configurations of the RT120ZS?
    The overall power requirement is 55 kW for the 2-particle size configuration and 62 kW for the 3-particle size configuration.
    What are the output particle sizes for the mixed materials?
    For the 2-particle size configuration, the mixed material output sizes are 0-13 mm and 13-26 mm. For the 3-particle size configuration, the output sizes are 0-8 mm, 8-16 mm, and 16-26 mm.

    INTRODUCTIOM TO ORIGINALFUNCTIOM MODULES

    LB Series Asphalt Mixing Plant (1)

    Cold material system

    Single silo volume is 15m³, articulated structure gives convenience for transportation.

    Small size material silo adopts inner vibrating structure, with big amplitude, ensuring smooth discharge.

    Belt conveyor feeding adopts frequency converting + door opening extent control , ensuring a stable primary grading.

    Equipped with material lacking alarm device.

    LB Series Asphalt Mixing Plant (2)
    LB Series Asphalt Mixing Plant (3)
    0102

    Drying system

    Patented blade technology, the material curtain is more uniform and has better heat absorption effect.

    Material containing blade feeding technology, the discharge temperature is more uniform.

    Large production capacity.Over-production capacity reaches 15%.

    Axial flow low-pressure atomization burner is with dual frequency conversion technology to control the air oil ratio, and the fuel consumption per ton of finished product is 6kg (under standard conditions).

    Directly driven by a direct reduction motor, with strong power and high efficiency.

    LB Series Asphalt Mixing Plant (4)

    Burner

    The burner has a wide adjustment range and can adaptto various complex working conditions.

    Three stage atomizing technology, fuel is atomized into micrometer level, with fully combustion.

    High power pre heating device,stable fuel temperature.

    Remote fault diagnosis function,timely service, and ensures production reliability.

    Intelligent axial flow low-pressure atomization burner adopts dual frequency conversion adjustment technology with automatically adjustable air and oil distribution, ensuring a reasonable air oil ratio and sufficient combustion. The fuel consumption under rated working conditions is only 6kg/t (finished material).

    LB Series Asphalt Mixing Plant (5)

    Elevating system

    Plate chain elevator, whose chain is not easy to stretch and is stable and reliable in use.

    Deceleration motor direct drive with anti reverse device.

    The elevator chute is equipped with a wear-resistant plate structure to improve wear resistance.

    LB Series Asphalt Mixing Plant (6)

    Screening system

    Dual-vibration motor direct drive,strong vibration effect,to achieve a maintenance free period of approximate 2000h.

    Large screening area and high screening efficiency.

    The screen mesh changing device adopts a side bolt method which is convenient for quick replacement.

    The shell of the vibrating screen is wrapped with insulation rock wool for insulation,noise reduction, environmental protection and energy conservation.

    LB Series Asphalt Mixing Plant (7)

    Hot material silo system

    Hot aggregate silo is divided into the upper & lower silo, both adopt rock wool for insulation.

    Equipped with a continuous material level detection device, giving convenience for visually observing the material level of various ingredients.

    The silo door adopts a maintenance free structural design, large & small doors to achieve a secondary coarse & fine weighing structure, ensuring aggregate dosing accuracy.

    The sand silo is equipped with a temperature detection device.

    LB Series Asphalt Mixing Plant (8)

    Dosing system

    Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.

    The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.

    The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.

    The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.

    LB Series Asphalt Mixing Plant (8)

    Dosing system

    Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.

    The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.

    The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.

    The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.

    LB Series Asphalt Mixing Plant (9)

    Mixing system

    The mixer has a large capacity and adopts power redundancy design, with sufficient power and strong power.

    Driven by a direct reduction motor it has strong stability.

    Full blade spiral stirring cloud technology, fast mixture cycling speed and strong kneading ability, to achieve the effect of rapid blending.

    The blades and lining plates are made of nickel chromium alloy material, with a service life of no less than100000 batches.

    LB Series Asphalt Mixing Plant (10)

    Dust collection system

    Adopting primary gravity dust collector and a secondary atmospheric reverse blowing bag dust collector. Emission concentration <20mg/Nm3.

    High-power fan ensures a sufficient air volume, which is controlled by frequency conversion to save energy and reduce noise.

    The flue gas pipeline is equipped with a temperature measurement device and has a high and ow temperature alarm function.

    LB Series Asphalt Mixing Plant (11)

    Control system

    Equipped with 2 monitors and 2industrial control computers, when one machine malfunctions another can be used to ensure production stability.

    The operation interface is intuitive and clear and key currents and parameters are displayed during internship.

    The electrical parts adopt famous international brands, to ensure the reliability.

    The control program maintains functions of linkage control, safety interlock, power outage protection.

    Asphalt dosing has a secondary dynamic tracking dosing function; The program has “f lying material” control and automatic dosing function.

    With functions of online remote diagnosis, to ensure the timely service.

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