China LBR Series Integrated Asphalt Mixing Plant - Top Suppliers & Factory for Efficient Asphalt Production
Product Parameters
| Model number | LBR2010 | LBR3015 | LBR4020 | LBR5025 | |
|---|---|---|---|---|---|
| Primary rated productivity (t/h) | 160 | 240 | 320 | 400 | |
| Rated regenerative productivity (t/h) | 80 | 130 | 160 | 200 | |
| Rated mixing capacity (kg/ batch) | 3500 | 4500 | 6000 | 8000 | |
| Maximum production capacity (t/h) | 252 | 324 | 432 | 576 | |
| Measurement accuracy (static) | Aggregate (%) | ±0.3 | ±0.3 | ±0.3 | ±0.3 |
| Powder (%) | ±0.2 | ±0.2 | ±0.2 | ±0.2 | |
| Asphalt (%) | ±0.2 | ±0.2 | ±0.2 | ±0.2 | |
| Oil stone ratio (%) | ±0.3 | ±0.3 | ±0.3 | ±0.3 | |
| Installed power (kW) | 630 | 951 | 1100 | 1280 | |
| Fuel consumption (heavy oil) kg/t (standard) | 6 | 6 | 6 | 6 | |
| Gas consumption (natural gas) m³/t (standard) | 7 | 7 | 7 | 7 | |
| Standard floor area (m) | 37x34 | 38x35 | 40x36 | 50x46 | |
| Dust removal area (m²) | 900 | 1250 | 1500 | 1800 | |
| Dust emission concentration (mg/Nm³) | <20 | <20 | <20 | <20 | |
| Emission smoke blackness | Greenman stage | Greenman stage | Greenman stage | Greenman stage | |
| Control room noise | <70dB | <70dB | <70dB | <70dB | |
Product Characteristics
The mixer is placed in the middle, and the recycled materials are vertically discharged, eliminating the need for a recycled chute structure.
Mixer & additive ratio are both enlarged, to elevate the productivity.
Integral & modular design, fast & convenient installation.
High efficiency thermal system structure, oil consumptive quantity under rated operation condition is 6kg/t (finished product material).
Equipment adopts fully sealed & negative pressure design, no filler flow out, chimney emissions less than 20mg/Nm³.
Frequently Asked Questions
What are the productivity capacities of the different LBR models?
The primary rated productivity ranges from 160 t/h (LBR2010) up to 400 t/h (LBR5025). The maximum overall production capacity ranges from 252 t/h for the LBR2010 model up to 576 t/h for the LBR5025 model.
What is the standard fuel and gas consumption of this equipment?
Under standard operating conditions, the fuel consumption for heavy oil is 6 kg/t of finished product material, and the natural gas consumption is 7 m³/t.
How does the design of the mixer improve efficiency?
The mixer is placed in the middle, allowing recycled materials to be vertically discharged. This specialized configuration eliminates the need for an extra recycled chute structure and helps elevate overall productivity.
What are the environmental and dust emission standards of these models?
The equipment features a fully sealed and negative pressure design, ensuring zero filler escape. The chimney emissions are kept under 20mg/Nm³ with Greenman stage smoke blackness.
How easy is it to install the LBR series equipment?
Thanks to the integral and modular design structure, the installation process is fast, convenient, and highly efficient.
What is the noise level control in the operation room?
The control room is designed for operator comfort with noise reduction technology, maintaining noise levels below 70dB across all models.
INTRODUCTIOM TO ORIGINALFUNCTIOM MODULES

Single silo volume is 15m³, articulated structure gives convenience for transportation.
Small size material silo adopts inner vibrating structure, with big amplitude, ensuring smooth discharge.
Belt conveyor feeding adopts frequency converting + door opening extent control , ensuring a stable primary grading.
Equipped with material lacking alarm device.
Patented blade technology, the material curtain is more uniform and has better heat absorption effect.
Material containing blade feeding technology, the discharge temperature is more uniform.
Large production capacity.Over-production capacity reaches 15%.
Axial flow low-pressure atomization burner is with dual frequency conversion technology to control the air oil ratio, and the fuel consumption per ton of finished product is 6kg (under standard conditions).
Directly driven by a direct reduction motor, with strong power and high efficiency.

The burner has a wide adjustment range and can adaptto various complex working conditions.
Three stage atomizing technology, fuel is atomized into micrometer level, with fully combustion.
High power pre heating device,stable fuel temperature.
Remote fault diagnosis function,timely service, and ensures production reliability.
Intelligent axial flow low-pressure atomization burner adopts dual frequency conversion adjustment technology with automatically adjustable air and oil distribution, ensuring a reasonable air oil ratio and sufficient combustion. The fuel consumption under rated working conditions is only 6kg/t (finished material).

Plate chain elevator, whose chain is not easy to stretch and is stable and reliable in use.
Deceleration motor direct drive with anti reverse device.
The elevator chute is equipped with a wear-resistant plate structure to improve wear resistance.

Dual-vibration motor direct drive,strong vibration effect,to achieve a maintenance free period of approximate 2000h.
Large screening area and high screening efficiency.
The screen mesh changing device adopts a side bolt method which is convenient for quick replacement.
The shell of the vibrating screen is wrapped with insulation rock wool for insulation,noise reduction, environmental protection and energy conservation.

Hot aggregate silo is divided into the upper & lower silo, both adopt rock wool for insulation.
Equipped with a continuous material level detection device, giving convenience for visually observing the material level of various ingredients.
The silo door adopts a maintenance free structural design, large & small doors to achieve a secondary coarse & fine weighing structure, ensuring aggregate dosing accuracy.
The sand silo is equipped with a temperature detection device.

Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.
The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.
The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.
The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.

Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.
The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.
The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.
The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.

The mixer has a large capacity and adopts power redundancy design, with sufficient power and strong power.
Driven by a direct reduction motor it has strong stability.
Full blade spiral stirring cloud technology, fast mixture cycling speed and strong kneading ability, to achieve the effect of rapid blending.
The blades and lining plates are made of nickel chromium alloy material, with a service life of no less than100000 batches.

Adopting primary gravity dust collector and a secondary atmospheric reverse blowing bag dust collector. Emission concentration <20mg/Nm3.
High-power fan ensures a sufficient air volume, which is controlled by frequency conversion to save energy and reduce noise.
The flue gas pipeline is equipped with a temperature measurement device and has a high and ow temperature alarm function.

Equipped with 2 monitors and 2industrial control computers, when one machine malfunctions another can be used to ensure production stability.
The operation interface is intuitive and clear and key currents and parameters are displayed during internship.
The electrical parts adopt famous international brands, to ensure the reliability.
The control program maintains functions of linkage control, safety interlock, power outage protection.
Asphalt dosing has a secondary dynamic tracking dosing function; The program has “f lying material” control and automatic dosing function.
With functions of online remote diagnosis, to ensure the timely service.
HZS Series Belt Conveyor Concrete Batching Plant
HZS Series Bucket Elevator Containerized Concrete Batching Plant
HZS Series Bucket Elevator Concrete Batching Plant
HZSY Series Integrated Mobile Concrete Batching Plant
HZS Series Top-mounted Concrete Batching Plant
HZS Series Semi-top-mounted Concrete Batching Plant
WDB Series Foundation-free Stabilized Soil Mixing Plant
LCB Series Emulsified Asphalt Cold Recycling Secondary Mixing Plant
LB Series Asphalt Mixing Plant
LBR Series Integrated Asphalt Mixing Plant
LBRN Series Counterflow Integral Asphalt Mixing Plant
RZS Series Asphalt Mixing Plant
RT120ZS Series RAP Crushing & Screening Plant
K8H Tracked Mobile Impact Crusher Plant
C8H Tracked Mobile Screening Plant
K8 Tracked Mobile Impact Crusher Plant
C9 Tracked Mobile Screening Plant
Z8H Tracked Mobile Heavy-Duty Screening Plant
T8H Tracked Mobile Cone Crusher Plant
T8 Tracked Mobile Cone Crusher Plant
R8H Tracked Mobile Jaw Crusher Plant
R8 Tracked Mobile Jaw Crusher Plant
R6H Tracked Mobile Jaw Crusher Plant
C9F Modular Screening Plant
S8 Tracked Mobile VSI Crusher Plant
K7F Modular Impact Crushing & Screening Plant
K8F Modular Impact Crusher Plant
K9F Modular Impact Crusher Plant
Construction Waste Resourceful Treatment Line

