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China LB Series Asphalt Mixing Plant - High Capacity, Accurate Dosing, Reliable Suppliers and Factory Solutions
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China LB Series Asphalt Mixing Plant - High Capacity, Accurate Dosing, Reliable Suppliers and Factory Solutions

The LB series asphalt mixing equipment is designed with a larger mixer structure, setting it apart from comparable models in the market. This innovative design offers enhanced overproduction capacity and features a three-point pressure dosing module for precise material delivery, combined with an advanced operating system that includes dosing and drop compensation functions for exceptional accuracy, With a modular structure and a fully sealed, negative pressure dust-free design, this equipment ensures easy installation and transportation while prioritizing environmental protection and energy conservation. The LB series is not only efficient and reliable but also widely utilized in the production of asphalt mixtures for various applications, including asphalt pavement engineering, municipal road projects, and high-grade pavement construction, As a leading supplier and factory in China, we are committed to providing top-quality asphalt mixing solutions that meet the demands of our global clientele

    Product Parameters

    Model LB1500 LB2000 LB3000 LB4000 LB5000
    Original rated productivity (t/h) 120 160 240 320 400
    Rated mixing capacity (kg/batch) 1500 2000 3000 4000 5000
    Max Productivity (t/h) 140 180 260 340 440
    Dosing accuracy (static) Aggregate (%) ±0.3 ±0.3 ±0.3 ±0.3 ±0.3
    Powder (%) ±0.2 ±0.2 ±0.2 ±0.2 ±0.2
    Asphalt (%) ±0.2 ±0.2 ±0.2 ±0.2 ±0.2
    Oil & gravel ratio (%) ±0.3 ±0.3 ±0.3 ±0.3 ±0.3
    Installed power (kW) 340 400 621 700 930
    Fuel consumption (heavy oil) kg/t (standard condition) 6 6 6 6 6
    Gas consumption (natural gas) m³/t (standard condition) 7 7 7 7 7
    Standard floor space (m) 30x30 35×35 40x40 50x50 50x50
    Dust removal area (m²) 450 600 900 1250 1500
    Dust discharge concentration (mg/Nm³) <20 <20 <20 <20 <20
    Blackness of emitted flue gas Ringelmann Level I Ringelmann Level I Ringelmann Level I Ringelmann Level I Ringelmann Level I
    Noise in control room <70dB <70dB <70dB <70dB <70dB

    Product Characteristics

    01

    Module design, less ground area taking, convenient installation.

    02

    Fully sealed negative pressure design, no powder leaking, reasonable power distribution saves energy.

    03

    Efficient thermal system structure, the burner adopts intelligent axial flow low-pressure atomization form, and the equipment's fuel consumption is 6kg/t (finished material) under rated working conditions.

    04

    The dosing system adopts a pressure type dosing module structure for dosing, with automatic dosing and “flying material” compensation functions, achieving high dosing accuracy.

    05

    Mixer adopts a redundant structure design, which ensures strong mixing; the plant has strong over-production capacity under the same plant model.

    Frequently Asked Questions

    What is the productivity range of the LB series asphalt mixing plants?
    The LB series asphalt mixing plants offer a rated productivity ranging from 120 t/h (Model LB1500) up to 400 t/h (Model LB5000), with maximum productivities reaching up to 440 t/h.
    How accurate is the dosing system in these plants?
    The static dosing accuracy is highly precise: Aggregate is within ±0.3%, Powder is within ±0.2%, Asphalt is within ±0.2%, and the Oil & gravel ratio is within ±0.3%. This is achieved via a pressure type dosing module structure with automatic "flying material" compensation.
    What is the average fuel and gas consumption of the LB series?
    Under standard conditions, the fuel consumption (heavy oil) is 6 kg/t of finished material, and the gas consumption (natural gas) is 7 m³/t of finished material.
    What environmental standards does the plant meet?
    The LB series features a fully sealed negative pressure design to prevent powder leakage. It limits dust discharge concentration to less than 20 mg/Nm³, maintains flue gas blackness at Ringelmann Level I, and keeps control room noise below 70dB.
    How does the module design benefit the installation process?
    The modular structure allows for rapid, convenient installation on site and optimizes the layout to take up less ground area, making it highly efficient for transport and setup.
    Does the mixer support over-production?
    Yes, the mixer utilizes a redundant structure design that ensures powerful mixing capabilities, enabling the plant to have strong over-production capacity relative to standard model baselines.

    INTRODUCTIOM TO ORIGINALFUNCTIOM MODULES

    LB Series Asphalt Mixing Plant (1)

    Cold material system

    Single silo volume is 15m³, articulated structure gives convenience for transportation.

    Small size material silo adopts inner vibrating structure, with big amplitude, ensuring smooth discharge.

    Belt conveyor feeding adopts frequency converting + door opening extent control , ensuring a stable primary grading.

    Equipped with material lacking alarm device.

    LB Series Asphalt Mixing Plant (2)
    LB Series Asphalt Mixing Plant (3)
    0102

    Drying system

    Patented blade technology, the material curtain is more uniform and has better heat absorption effect.

    Material containing blade feeding technology, the discharge temperature is more uniform.

    Large production capacity.Over-production capacity reaches 15%.

    Axial flow low-pressure atomization burner is with dual frequency conversion technology to control the air oil ratio, and the fuel consumption per ton of finished product is 6kg (under standard conditions).

    Directly driven by a direct reduction motor, with strong power and high efficiency.

    LB Series Asphalt Mixing Plant (4)

    Burner

    The burner has a wide adjustment range and can adaptto various complex working conditions.

    Three stage atomizing technology, fuel is atomized into micrometer level, with fully combustion.

    High power pre heating device,stable fuel temperature.

    Remote fault diagnosis function,timely service, and ensures production reliability.

    Intelligent axial flow low-pressure atomization burner adopts dual frequency conversion adjustment technology with automatically adjustable air and oil distribution, ensuring a reasonable air oil ratio and sufficient combustion. The fuel consumption under rated working conditions is only 6kg/t (finished material).

    LB Series Asphalt Mixing Plant (5)

    Elevating system

    Plate chain elevator, whose chain is not easy to stretch and is stable and reliable in use.

    Deceleration motor direct drive with anti reverse device.

    The elevator chute is equipped with a wear-resistant plate structure to improve wear resistance.

    LB Series Asphalt Mixing Plant (6)

    Screening system

    Dual-vibration motor direct drive,strong vibration effect,to achieve a maintenance free period of approximate 2000h.

    Large screening area and high screening efficiency.

    The screen mesh changing device adopts a side bolt method which is convenient for quick replacement.

    The shell of the vibrating screen is wrapped with insulation rock wool for insulation,noise reduction, environmental protection and energy conservation.

    LB Series Asphalt Mixing Plant (7)

    Hot material silo system

    Hot aggregate silo is divided into the upper & lower silo, both adopt rock wool for insulation.

    Equipped with a continuous material level detection device, giving convenience for visually observing the material level of various ingredients.

    The silo door adopts a maintenance free structural design, large & small doors to achieve a secondary coarse & fine weighing structure, ensuring aggregate dosing accuracy.

    The sand silo is equipped with a temperature detection device.

    LB Series Asphalt Mixing Plant (8)

    Dosing system

    Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.

    The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.

    The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.

    The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.

    LB Series Asphalt Mixing Plant (8)

    Dosing system

    Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.

    The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.

    The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.

    The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.

    LB Series Asphalt Mixing Plant (9)

    Mixing system

    The mixer has a large capacity and adopts power redundancy design, with sufficient power and strong power.

    Driven by a direct reduction motor it has strong stability.

    Full blade spiral stirring cloud technology, fast mixture cycling speed and strong kneading ability, to achieve the effect of rapid blending.

    The blades and lining plates are made of nickel chromium alloy material, with a service life of no less than100000 batches.

    LB Series Asphalt Mixing Plant (10)

    Dust collection system

    Adopting primary gravity dust collector and a secondary atmospheric reverse blowing bag dust collector. Emission concentration <20mg/Nm3.

    High-power fan ensures a sufficient air volume, which is controlled by frequency conversion to save energy and reduce noise.

    The flue gas pipeline is equipped with a temperature measurement device and has a high and ow temperature alarm function.

    LB Series Asphalt Mixing Plant (11)

    Control system

    Equipped with 2 monitors and 2industrial control computers, when one machine malfunctions another can be used to ensure production stability.

    The operation interface is intuitive and clear and key currents and parameters are displayed during internship.

    The electrical parts adopt famous international brands, to ensure the reliability.

    The control program maintains functions of linkage control, safety interlock, power outage protection.

    Asphalt dosing has a secondary dynamic tracking dosing function; The program has “f lying material” control and automatic dosing function.

    With functions of online remote diagnosis, to ensure the timely service.

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