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China K9F Modular Impact Crusher - Top Suppliers & Factory for High-Quality Crushing Solutions
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China K9F Modular Impact Crusher - Top Suppliers & Factory for High-Quality Crushing Solutions

Introducing the RTZK Modular Impact Crushing Station, an advanced solution for aggregate production that stands out among China suppliers. This compact and integrated crushing unit is designed to minimize site footprint while delivering exceptional performance. Utilizing cutting-edge manufacturing technology, this factory-produced machine ensures a high crushing ratio and significantly enhances processing capacity. The final aggregates produced are in a perfect cubic shape, free from internal tensions or cracks, and exhibit excellent particle gradation. With a hydraulically adjustable discharge size, it accommodates various crushing specifications, making it a versatile choice for any operation. Offering low investment costs and remarkable economic benefits, the RTZK Modular Impact Crushing Station is the ideal choice for businesses seeking efficiency and reliability in aggregate processing

    Product Parameters

    Parameter Unit Value
    Feeding Device - Hopper Capacity 5
    Feeding Device - Vibrating Motor Power kW 2*5.5
    Crushing unit - Maximum Feed Particle Size mm 800
    Crushing unit - Crusher Power kW 280
    Main Conveyor - Belt Width mm B1000
    Main Conveyor - Drive Motor Power kW 15
    Upper/Lower Transit Conveyor - Belt Width mm B500
    Upper/Lower Transit Conveyor - Drive Motor Power kW 3
    Return Conveyor - Belt Width mm B650
    Return Conveyor - Drive Motor Power kW 5.5
    Crushed Material Conveyor - Belt Width mm B1000
    Crushed Material Conveyor - Drive Motor Power kW 7.5
    Lateral Discharge Conveyor - Belt Width mm B650
    Lateral Discharge Conveyor - Drive Motor Power kW 4
    Vibrating Screen - Number of Screen Decks - 2
    Vibrating Screen - Screen Area mm 6000*1800
    Overall Machine - Total Weight t 60
    Overall Machine - Total Power kW 363.5
    Overall Machine - Capacity t/h 220-250
    Overall Machine - Working Dimensions m 20.0×10.1×5.3
    Overall Machine - Transport Dimensions - Disassembly and Transportation

    Product Characteristics

    01

    Powerful Crushing Engine

    The crusher engine optimally integrates a scalping rotor, high-wear-resistant materials, and a well-engineered crushing chamber design. This significantly enhances processing capacity, improves final product gradation, and reduces wear costs. It is equipped with a full hydraulic impact plate and discharge gap adjustment device for more convenient operation.

    02

    Efficient Pre-screening Device

    Processing raw material through the pre-screening device allows sticky materials to be discharged directly via the conveyor. Medium-sized materials can also be sent straight to the conveyor, increasing the equipment's production capacity.

    03

    Independent Control System

    The control system is housed in a standalone enclosed cabinet, which can be equipped with air conditioning and monitoring systems. This greatly reduces the impact of adverse factors such as dust, temperature, and moisture on the control system.

    04

    Robust Main Frame

    The main frame features a scalping design using premium-grade steel, ensuring stability and reliability.

    05

    Easy Maintenance

    Safety observation platforms are installed around the feed hopper and the main unit, providing clear visibility of material flow and facilitating easier maintenance and inspection.

    Function Module

    K9F Modular Impact Crushing Plant
    01

    Conveying System

    • Extra-wide conveyor belts ensure stable output capacity.
    • The discharge height is specifically designed for large-volume stockpiling, minimizing frequent material transfer.
    02

    Final Screening Unit

    • Riveted construction reduces welding stress and prevents vibration-induced cracking.
    • Side-mounted vibrating motors reduce transmission losses and simplify maintenance.
    • The extra-large screening area ensures high output capacity.
    03

    Crushing Engine

    • Features a scalping rotor and triple-cavity design, offering a high crushing ratio, large output, and excellent final product shape.
    • Equipped with a fully hydraulic impact plate and discharge gap adjustment device for easy maintenance.
    04

    Electric Control System

    • Intelligent control panel with one-button start/stop for simple operation.
    • Includes a wireless remote control to reduce the need for auxiliary personnel.
    05

    Vibrating Feeder

    The vibration frequency can be independently controlled to effectively prevent material blockage in the crusher.

    06

    Feeding Hopper

    • Approximately 5 m³ capacity.
    • The irregular hopper design allows materials to enter the crushing chamber more easily.

    Frequently Asked Questions

    What is the production capacity of this modular impact crushing plant?

    The overall machine capacity ranges from 220 to 250 tons per hour (t/h), depending on the feed material properties and configuration.

    What is the maximum feed size the crushing unit can handle?

    The crushing unit is designed to process raw materials with a maximum feed particle size of up to 800 mm.

    How is the plant transported and what are its dimensions?

    The overall machine has working dimensions of 20.0×10.1×5.3 meters. For transportation, it is designed for disassembly to ensure safe and efficient transit.

    What are the primary characteristics of the crushing engine?

    The crushing engine features a high-performance scalping rotor, high-wear-resistant materials, a triple-cavity design, and a fully hydraulic impact plate with an easy discharge gap adjustment system.

    How does the pre-screening device optimize performance?

    The pre-screening system allows sticky and undersized materials to bypass the main crusher and discharge directly via the conveyor. This prevents clogging and significantly increases overall production throughput.

    What safety and maintenance features are included in the design?

    The plant includes safety observation platforms around the feed hopper and main unit for clear visibility, side-mounted vibrating motors for simple maintenance, and an independent control system cabinet to protect electronics from dust and moisture.

    INTRODUCTIOM TO ORIGINALFUNCTIOM MODULES

    LB Series Asphalt Mixing Plant (1)

    Cold material system

    Single silo volume is 15m³, articulated structure gives convenience for transportation.

    Small size material silo adopts inner vibrating structure, with big amplitude, ensuring smooth discharge.

    Belt conveyor feeding adopts frequency converting + door opening extent control , ensuring a stable primary grading.

    Equipped with material lacking alarm device.

    LB Series Asphalt Mixing Plant (2)
    LB Series Asphalt Mixing Plant (3)
    0102

    Drying system

    Patented blade technology, the material curtain is more uniform and has better heat absorption effect.

    Material containing blade feeding technology, the discharge temperature is more uniform.

    Large production capacity.Over-production capacity reaches 15%.

    Axial flow low-pressure atomization burner is with dual frequency conversion technology to control the air oil ratio, and the fuel consumption per ton of finished product is 6kg (under standard conditions).

    Directly driven by a direct reduction motor, with strong power and high efficiency.

    LB Series Asphalt Mixing Plant (4)

    Burner

    The burner has a wide adjustment range and can adaptto various complex working conditions.

    Three stage atomizing technology, fuel is atomized into micrometer level, with fully combustion.

    High power pre heating device,stable fuel temperature.

    Remote fault diagnosis function,timely service, and ensures production reliability.

    Intelligent axial flow low-pressure atomization burner adopts dual frequency conversion adjustment technology with automatically adjustable air and oil distribution, ensuring a reasonable air oil ratio and sufficient combustion. The fuel consumption under rated working conditions is only 6kg/t (finished material).

    LB Series Asphalt Mixing Plant (5)

    Elevating system

    Plate chain elevator, whose chain is not easy to stretch and is stable and reliable in use.

    Deceleration motor direct drive with anti reverse device.

    The elevator chute is equipped with a wear-resistant plate structure to improve wear resistance.

    LB Series Asphalt Mixing Plant (6)

    Screening system

    Dual-vibration motor direct drive,strong vibration effect,to achieve a maintenance free period of approximate 2000h.

    Large screening area and high screening efficiency.

    The screen mesh changing device adopts a side bolt method which is convenient for quick replacement.

    The shell of the vibrating screen is wrapped with insulation rock wool for insulation,noise reduction, environmental protection and energy conservation.

    LB Series Asphalt Mixing Plant (7)

    Hot material silo system

    Hot aggregate silo is divided into the upper & lower silo, both adopt rock wool for insulation.

    Equipped with a continuous material level detection device, giving convenience for visually observing the material level of various ingredients.

    The silo door adopts a maintenance free structural design, large & small doors to achieve a secondary coarse & fine weighing structure, ensuring aggregate dosing accuracy.

    The sand silo is equipped with a temperature detection device.

    LB Series Asphalt Mixing Plant (8)

    Dosing system

    Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.

    The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.

    The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.

    The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.

    LB Series Asphalt Mixing Plant (8)

    Dosing system

    Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.

    The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.

    The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.

    The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.

    LB Series Asphalt Mixing Plant (9)

    Mixing system

    The mixer has a large capacity and adopts power redundancy design, with sufficient power and strong power.

    Driven by a direct reduction motor it has strong stability.

    Full blade spiral stirring cloud technology, fast mixture cycling speed and strong kneading ability, to achieve the effect of rapid blending.

    The blades and lining plates are made of nickel chromium alloy material, with a service life of no less than100000 batches.

    LB Series Asphalt Mixing Plant (10)

    Dust collection system

    Adopting primary gravity dust collector and a secondary atmospheric reverse blowing bag dust collector. Emission concentration <20mg/Nm3.

    High-power fan ensures a sufficient air volume, which is controlled by frequency conversion to save energy and reduce noise.

    The flue gas pipeline is equipped with a temperature measurement device and has a high and ow temperature alarm function.

    LB Series Asphalt Mixing Plant (11)

    Control system

    Equipped with 2 monitors and 2industrial control computers, when one machine malfunctions another can be used to ensure production stability.

    The operation interface is intuitive and clear and key currents and parameters are displayed during internship.

    The electrical parts adopt famous international brands, to ensure the reliability.

    The control program maintains functions of linkage control, safety interlock, power outage protection.

    Asphalt dosing has a secondary dynamic tracking dosing function; The program has “f lying material” control and automatic dosing function.

    With functions of online remote diagnosis, to ensure the timely service.

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