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China K9F Modular Impact Crusher: High-Performance Crushing Solution from Top Suppliers and Factory
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China K9F Modular Impact Crusher: High-Performance Crushing Solution from Top Suppliers and Factory

Introducing the RTZK Modular Impact Crushing Station, an innovative solution designed for efficiency and performance. This compact and integrated crushing unit is ideal for operations that require minimal site space. Manufactured using advanced technology, our impact crushing station features a unique structural design that ensures a high crushing ratio and improved processing capacity, making it a preferred choice among China suppliers and factories, The RTZK model produces high-quality final aggregates with a cubic shape, eliminating internal tension and cracks, while providing excellent particle gradation. Its hydraulically adjustable discharge size allows for flexible crushing specifications to meet diverse project needs. By choosing our RTZK Modular Impact Crushing Station, you benefit from low investment costs and exceptional economic advantages, solidifying its reputation as a top-tier product in the market. Trust in our expertise as leading suppliers in China to enhance your operational efficiency today

    Product Parameters

    Parameter Unit Specification
    Feeding Device - Hopper Capacity 5
    Feeding Device - Vibrating Motor Power kW 2*5.5
    Crushing unit - Maximum Feed Particle Size mm 800
    Crushing unit - Crusher Power kW 280
    Main Conveyor - Belt Width mm B1000
    Main Conveyor - Drive Motor Power kW 15
    Upper/Lower Transit Conveyor - Belt Width mm B500
    Upper/Lower Transit Conveyor - Drive Motor Power kW 3
    Return Conveyor - Belt Width mm B650
    Return Conveyor - Drive Motor Power kW 5.5
    Crushed Material Conveyor - Belt Width mm B1000
    Crushed Material Conveyor - Drive Motor Power kW 7.5
    Lateral Discharge Conveyor - Belt Width mm B650
    Lateral Discharge Conveyor - Drive Motor Power kW 4
    Vibrating Screen - Number of Screen Decks - 2
    Vibrating Screen - Screen Area mm 6000*1800
    Overall Machine - Total Weight t 60
    Overall Machine - Total Power kW 363.5
    Overall Machine - Capacity t/h 220-250
    Overall Machine - Working Dimensions m 20.0×10.1×5.3
    Overall Machine - Transport Dimensions - Disassembly and Transportation

    Product Characteristics

    01

    Powerful Crushing Engine

    The crusher engine optimally integrates a scalping rotor, high-wear-resistant materials, and a well-engineered crushing chamber design. This significantly enhances processing capacity, improves final product gradation, and reduces wear costs. It is equipped with a full hydraulic impact plate and discharge gap adjustment device for more convenient operation.

    02

    Efficient Pre-screening Device

    Processing raw material through the pre-screening device allows sticky materials to be discharged directly via the conveyor. Medium-sized materials can also be sent straight to the conveyor, increasing the equipment's production capacity.

    03

    Independent Control System

    The control system is housed in a standalone enclosed cabinet, which can be equipped with air conditioning and monitoring systems. This greatly reduces the impact of adverse factors such as dust, temperature, and moisture on the control system.

    04

    Robust Main Frame

    The main frame features a scalping design using premium-grade steel, ensuring stability and reliability.

    05

    Easy Maintenance

    Safety observation platforms are installed around the feed hopper and the main unit, providing clear visibility of material flow and facilitating easier maintenance and inspection.

    Function Module

    K9F Modular Impact Crushing Plant
    01

    Conveying System

    • Extra-wide conveyor belts ensure stable output capacity.
    • The discharge height is specifically designed for large-volume stockpiling, minimizing frequent material transfer.
    02

    Final Screening Unit

    • Riveted construction reduces welding stress and prevents vibration-induced cracking.
    • Side-mounted vibrating motors reduce transmission losses and simplify maintenance.
    • The extra-large screening area ensures high output capacity.
    03

    Crushing Engine

    • Features a scalping rotor and triple-cavity design, offering a high crushing ratio, large output, and excellent final product shape.
    • Equipped with a fully hydraulic impact plate and discharge gap adjustment device for easy maintenance.
    04

    Electric Control System

    • Intelligent control panel with one-button start/stop for simple operation.
    • Includes a wireless remote control to reduce the need for auxiliary personnel.
    05

    Vibrating Feeder

    The vibration frequency can be independently controlled to effectively prevent material blockage in the crusher.

    06

    Feeding Hopper

    • Approximately 5 m³ capacity.
    • The irregular hopper design allows materials to enter the crushing chamber more easily.

    Frequently Asked Questions

    What is the production capacity of the overall crushing plant?

    The overall machine capacity of the crushing plant is 220-250 tonnes per hour (t/h), depending on the feed material properties and configuration.

    What is the maximum feed size the crushing unit can handle?

    The crushing unit is designed to handle a maximum feed particle size of up to 800 mm.

    How does the pre-screening device improve the plant's efficiency?

    The pre-screening device allows sticky materials to bypass the crushing chamber and be discharged directly via the conveyor. Medium-sized materials are also sent straight to the output, which reduces unnecessary wear on the crusher and increases overall production capacity.

    What are the power requirements for the main components?

    The crushing unit's power is 280 kW, the vibrating motor power is 2*5.5 kW, and the total power of the overall machine is 363.5 kW.

    How is the control system protected from harsh site environments?

    The independent control system is housed inside a standalone, enclosed cabinet. It can be fitted with air conditioning and monitoring systems to safeguard delicate electronics against dust, temperature fluctuations, and moisture.

    What are the dimensions and weight of the machine?

    The overall machine has a working dimension of 20.0×10.1×5.3 meters and a total weight of 60 tonnes. For transport, it requires disassembly and transportation.

    INTRODUCTIOM TO ORIGINALFUNCTIOM MODULES

    LB Series Asphalt Mixing Plant (1)

    Cold material system

    Single silo volume is 15m³, articulated structure gives convenience for transportation.

    Small size material silo adopts inner vibrating structure, with big amplitude, ensuring smooth discharge.

    Belt conveyor feeding adopts frequency converting + door opening extent control , ensuring a stable primary grading.

    Equipped with material lacking alarm device.

    LB Series Asphalt Mixing Plant (2)
    LB Series Asphalt Mixing Plant (3)
    0102

    Drying system

    Patented blade technology, the material curtain is more uniform and has better heat absorption effect.

    Material containing blade feeding technology, the discharge temperature is more uniform.

    Large production capacity.Over-production capacity reaches 15%.

    Axial flow low-pressure atomization burner is with dual frequency conversion technology to control the air oil ratio, and the fuel consumption per ton of finished product is 6kg (under standard conditions).

    Directly driven by a direct reduction motor, with strong power and high efficiency.

    LB Series Asphalt Mixing Plant (4)

    Burner

    The burner has a wide adjustment range and can adaptto various complex working conditions.

    Three stage atomizing technology, fuel is atomized into micrometer level, with fully combustion.

    High power pre heating device,stable fuel temperature.

    Remote fault diagnosis function,timely service, and ensures production reliability.

    Intelligent axial flow low-pressure atomization burner adopts dual frequency conversion adjustment technology with automatically adjustable air and oil distribution, ensuring a reasonable air oil ratio and sufficient combustion. The fuel consumption under rated working conditions is only 6kg/t (finished material).

    LB Series Asphalt Mixing Plant (5)

    Elevating system

    Plate chain elevator, whose chain is not easy to stretch and is stable and reliable in use.

    Deceleration motor direct drive with anti reverse device.

    The elevator chute is equipped with a wear-resistant plate structure to improve wear resistance.

    LB Series Asphalt Mixing Plant (6)

    Screening system

    Dual-vibration motor direct drive,strong vibration effect,to achieve a maintenance free period of approximate 2000h.

    Large screening area and high screening efficiency.

    The screen mesh changing device adopts a side bolt method which is convenient for quick replacement.

    The shell of the vibrating screen is wrapped with insulation rock wool for insulation,noise reduction, environmental protection and energy conservation.

    LB Series Asphalt Mixing Plant (7)

    Hot material silo system

    Hot aggregate silo is divided into the upper & lower silo, both adopt rock wool for insulation.

    Equipped with a continuous material level detection device, giving convenience for visually observing the material level of various ingredients.

    The silo door adopts a maintenance free structural design, large & small doors to achieve a secondary coarse & fine weighing structure, ensuring aggregate dosing accuracy.

    The sand silo is equipped with a temperature detection device.

    LB Series Asphalt Mixing Plant (8)

    Dosing system

    Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.

    The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.

    The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.

    The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.

    LB Series Asphalt Mixing Plant (8)

    Dosing system

    Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.

    The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.

    The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.

    The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.

    LB Series Asphalt Mixing Plant (9)

    Mixing system

    The mixer has a large capacity and adopts power redundancy design, with sufficient power and strong power.

    Driven by a direct reduction motor it has strong stability.

    Full blade spiral stirring cloud technology, fast mixture cycling speed and strong kneading ability, to achieve the effect of rapid blending.

    The blades and lining plates are made of nickel chromium alloy material, with a service life of no less than100000 batches.

    LB Series Asphalt Mixing Plant (10)

    Dust collection system

    Adopting primary gravity dust collector and a secondary atmospheric reverse blowing bag dust collector. Emission concentration <20mg/Nm3.

    High-power fan ensures a sufficient air volume, which is controlled by frequency conversion to save energy and reduce noise.

    The flue gas pipeline is equipped with a temperature measurement device and has a high and ow temperature alarm function.

    LB Series Asphalt Mixing Plant (11)

    Control system

    Equipped with 2 monitors and 2industrial control computers, when one machine malfunctions another can be used to ensure production stability.

    The operation interface is intuitive and clear and key currents and parameters are displayed during internship.

    The electrical parts adopt famous international brands, to ensure the reliability.

    The control program maintains functions of linkage control, safety interlock, power outage protection.

    Asphalt dosing has a secondary dynamic tracking dosing function; The program has “f lying material” control and automatic dosing function.

    With functions of online remote diagnosis, to ensure the timely service.

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