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China HZSY Series Split-type Mobile Concrete Batching Plant - Leading Suppliers & Factory for Efficient Construction Solutions
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China HZSY Series Split-type Mobile Concrete Batching Plant - Leading Suppliers & Factory for Efficient Construction Solutions

Introducing the HZSY Series Split-type Mobile Concrete Batching Plant, a cutting-edge solution developed by our factory in China. This innovative product enhances the traditional fixed concrete mixing plant model by integrating our extensive experience in concrete production with the specific demands of both domestic and international projects. The HZSY Series is designed for maximum efficiency, featuring a compact and rational structure that allows for easy transportation and rapid assembly. This fully automated system encompasses material storage, dosing, conveying, mixing, and unloading, making it the ideal choice for suppliers in the mobile construction sector, including public railways, bridges, ports, and water and electricity projects. Choose our HZSY Series for optimal performance in your construction endeavors

    Product Parameters

    Parameter Unit Model
    HZS120Y HZS180Y
    Theoretical productivity m³/h 120 180
    Model of mixer / JS2000 JS3000
    Power of mixer kW 2×37 2×55
    Recycling period S 60 60
    Max size of aggregate mm ≤80 ≤80
    Capacity of powder silo t 4×100 4×150
    Batching capacity of the batching station L 3200 4800
    Conveyor capacity of belt conveyor t/h 700 1000
    Capacity of aggregate silo 4×15 4×20
    Material discharging height m 4.2 4.2
    Installed power kW 165 220
    Maximum capacity of screw conveyor t/h 80 80
    Aggregate weighing range/accuracy kg 2000±2% 3000±2%
    Cement weighing range/accuracy kg 1200±1% 1800±1%
    Coal powder dosing range/accuracy kg 800±1% 1000±1%
    Water dosing range/accuracy kg 500±1% 800±1%
    Additive dosing range/accuracy kg 50±1% 50±1%

    Product Characteristics

    Solid Materials

    The entire station is made of solid materials: The main frame and supporting legs are made of large-sized H-beams, which are sturdy and durable, with a service life of more than 10 years.

    Convenient Transfer

    In addition to the filler tank and batching machine, the main building can be towed away with just one vehicle. All water, electricity, and gas pipelines have been installed, leaving quick connectors for external connection.

    Integrated Design

    The main building, inclined belt conveyor, and other components are integrated and sealed in a containerized manner. Compact structure, beautiful and elegant.

    Quick Assembly

    Except for the filler tank, the first installation of the entire station only takes 2 days, and the transition installation only takes 1 day.

    Frequently Asked Questions

    What is the productivity difference between HZS120Y and HZS180Y?
    The HZS120Y model has a theoretical productivity of 120 m³/h, while the HZS180Y model delivers a higher capacity of 180 m³/h.
    How long does it take to set up and disassemble the batching plant?
    Excluding the filler tank, the initial installation of the complete station takes just 2 days, and relocating/transition installation requires only 1 day.
    What type of mixer is used in these models?
    The HZS120Y utilizes the JS2000 mixer with a 2×37 kW power rating, whereas the HZS180Y uses the JS3000 mixer powered by 2×55 kW.
    How durable is the structural frame of the batching plant?
    The main frame and support columns are fabricated from heavy-duty structural H-beams, ensuring high durability and a working lifespan exceeding 10 years.
    What is the maximum aggregate size allowed for these plants?
    Both the HZS120Y and HZS180Y concrete batching plants support a maximum aggregate size of up to 80 mm.
    How is the plant transported during relocation?
    Thanks to its integrated design, the main building can be towed away with a single vehicle (excluding the filler tank and batching machine). All pre-installed utility lines utilize quick connectors for fast connection.

    INTRODUCTIOM TO ORIGINALFUNCTIOM MODULES

    LB Series Asphalt Mixing Plant (1)

    Cold material system

    Single silo volume is 15m³, articulated structure gives convenience for transportation.

    Small size material silo adopts inner vibrating structure, with big amplitude, ensuring smooth discharge.

    Belt conveyor feeding adopts frequency converting + door opening extent control , ensuring a stable primary grading.

    Equipped with material lacking alarm device.

    LB Series Asphalt Mixing Plant (2)
    LB Series Asphalt Mixing Plant (3)
    0102

    Drying system

    Patented blade technology, the material curtain is more uniform and has better heat absorption effect.

    Material containing blade feeding technology, the discharge temperature is more uniform.

    Large production capacity.Over-production capacity reaches 15%.

    Axial flow low-pressure atomization burner is with dual frequency conversion technology to control the air oil ratio, and the fuel consumption per ton of finished product is 6kg (under standard conditions).

    Directly driven by a direct reduction motor, with strong power and high efficiency.

    LB Series Asphalt Mixing Plant (4)

    Burner

    The burner has a wide adjustment range and can adaptto various complex working conditions.

    Three stage atomizing technology, fuel is atomized into micrometer level, with fully combustion.

    High power pre heating device,stable fuel temperature.

    Remote fault diagnosis function,timely service, and ensures production reliability.

    Intelligent axial flow low-pressure atomization burner adopts dual frequency conversion adjustment technology with automatically adjustable air and oil distribution, ensuring a reasonable air oil ratio and sufficient combustion. The fuel consumption under rated working conditions is only 6kg/t (finished material).

    LB Series Asphalt Mixing Plant (5)

    Elevating system

    Plate chain elevator, whose chain is not easy to stretch and is stable and reliable in use.

    Deceleration motor direct drive with anti reverse device.

    The elevator chute is equipped with a wear-resistant plate structure to improve wear resistance.

    LB Series Asphalt Mixing Plant (6)

    Screening system

    Dual-vibration motor direct drive,strong vibration effect,to achieve a maintenance free period of approximate 2000h.

    Large screening area and high screening efficiency.

    The screen mesh changing device adopts a side bolt method which is convenient for quick replacement.

    The shell of the vibrating screen is wrapped with insulation rock wool for insulation,noise reduction, environmental protection and energy conservation.

    LB Series Asphalt Mixing Plant (7)

    Hot material silo system

    Hot aggregate silo is divided into the upper & lower silo, both adopt rock wool for insulation.

    Equipped with a continuous material level detection device, giving convenience for visually observing the material level of various ingredients.

    The silo door adopts a maintenance free structural design, large & small doors to achieve a secondary coarse & fine weighing structure, ensuring aggregate dosing accuracy.

    The sand silo is equipped with a temperature detection device.

    LB Series Asphalt Mixing Plant (8)

    Dosing system

    Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.

    The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.

    The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.

    The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.

    LB Series Asphalt Mixing Plant (8)

    Dosing system

    Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.

    The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.

    The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.

    The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.

    LB Series Asphalt Mixing Plant (9)

    Mixing system

    The mixer has a large capacity and adopts power redundancy design, with sufficient power and strong power.

    Driven by a direct reduction motor it has strong stability.

    Full blade spiral stirring cloud technology, fast mixture cycling speed and strong kneading ability, to achieve the effect of rapid blending.

    The blades and lining plates are made of nickel chromium alloy material, with a service life of no less than100000 batches.

    LB Series Asphalt Mixing Plant (10)

    Dust collection system

    Adopting primary gravity dust collector and a secondary atmospheric reverse blowing bag dust collector. Emission concentration <20mg/Nm3.

    High-power fan ensures a sufficient air volume, which is controlled by frequency conversion to save energy and reduce noise.

    The flue gas pipeline is equipped with a temperature measurement device and has a high and ow temperature alarm function.

    LB Series Asphalt Mixing Plant (11)

    Control system

    Equipped with 2 monitors and 2industrial control computers, when one machine malfunctions another can be used to ensure production stability.

    The operation interface is intuitive and clear and key currents and parameters are displayed during internship.

    The electrical parts adopt famous international brands, to ensure the reliability.

    The control program maintains functions of linkage control, safety interlock, power outage protection.

    Asphalt dosing has a secondary dynamic tracking dosing function; The program has “f lying material” control and automatic dosing function.

    With functions of online remote diagnosis, to ensure the timely service.

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