Concrete Mixing Plant
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China HZSY Series Mobile Concrete Batching Plant - Leading Suppliers and Factory for Efficient Construction Solutions
HZS Series Mobile Concrete Mixing Plant Specifications
| Parameter | Unit | Model | ||
|---|---|---|---|---|
| HZS45Y | HZS60Y | HZS90Y | ||
| Theoretical productivity | m³/h | 45 | 60 | 90 |
| Model of mixer | / | JS750 | JS1000 | JS1500 |
| Power of mixer | kW | 2×15 | 2×18.5 | 2×30 |
| Recycling period | S | 60 | 60 | 60 |
| Mixer capacity | L | 750 | 1000 | 1500 |
| Max size of aggregate | mm | φ80 | φ80 | φ80 |
| Capacity of powder silo | t | 2×100 | 2×100 | 2×100 |
| Batching capacity of the batching station | L | 1600 | 1600 | 2400 |
| Capacity of aggregate silo | m³ | 4×9 | 4×9 | 4×9 |
| Material discharging height | m | 4 | 4 | 4 |
| Installed power | kW | 100 | 120 | 150 |
| Maximum capacity of screw conveyor | t/h | 40 | 40 | 40 |
| Aggregate weighing range/accuracy | kg | 1500±2% | 1500±2% | 2000±2% |
| Cement weighing range/accuracy | kg | 600±1% | 600±1% | 800±1% |
| Coal powder dosing range/accuracy | kg | 300±1% | 300±1% | 400±1% |
| Water dosing range/accuracy | kg | 400±1% | 400±1% | 500±1% |
| Additive dosing range/accuracy | kg | 30±1% | 30±1% | 30±1% |
Product Characteristics
Integrated Design
The main building, inclined belt, batching machine, and control room are integrated into one, presenting a beautiful and elegant appearance.
Quick Disassembly
Except for the filler tank, the first installation of the entire plant only takes 2 days, and the transition installation only takes 1 day.
Convenient Transition
Except for the filler tanks, the entire plant can be towed away by one vehicle. All water, electricity, and gas pipelines have been installed; leaving a quick suction port connected to the external source.
Frequently Asked Questions
What is the production capacity of HZS Series Mobile Concrete Mixing Plants?
The HZS Series offers three main models with varying capacities: the HZS45Y has a theoretical productivity of 45 m³/h, the HZS60Y delivers 60 m³/h, and the HZS90Y provides up to 90 m³/h.
How long does it take to install and transition the mobile concrete plant?
Thanks to the integrated design, the initial setup of the entire plant takes only 2 days (excluding the filler tank). For subsequent job site transitions, disassembly and reassembly can be completed within 1 day.
What is the benefit of the integrated design on these mixing plants?
The integrated design combines the main mixing tower, inclined belt conveyor, batching machine, and control room into a single trailer unit. This configuration minimizes the site footprint, enhances structural stability, and allows the entire plant to be towed by a single vehicle.
Are the piping and electrical systems pre-installed?
Yes, all water, electricity, and gas pipelines are pre-configured and installed at the factory. Quick-connect interfaces are provided to allow immediate connection to external utility sources at new job sites.
What types of mixers are used in the HZS mobile concrete plants?
The plants utilize high-efficiency twin-shaft mixers. Specifically, the HZS45Y uses the JS750 mixer, the HZS60Y uses the JS1000 mixer, and the HZS90Y is equipped with the JS1500 mixer.
What is the weighing accuracy for the batching systems?
To ensure high-quality concrete production, the aggregate weighing accuracy is within ±2%, while cement, coal powder, water, and additives are weighed with a high precision of within ±1%.
INTRODUCTIOM TO ORIGINALFUNCTIOM MODULES
Single silo volume is 15m³, articulated structure gives convenience for transportation.
Small size material silo adopts inner vibrating structure, with big amplitude, ensuring smooth discharge.
Belt conveyor feeding adopts frequency converting + door opening extent control , ensuring a stable primary grading.
Equipped with material lacking alarm device.
Patented blade technology, the material curtain is more uniform and has better heat absorption effect.
Material containing blade feeding technology, the discharge temperature is more uniform.
Large production capacity.Over-production capacity reaches 15%.
Axial flow low-pressure atomization burner is with dual frequency conversion technology to control the air oil ratio, and the fuel consumption per ton of finished product is 6kg (under standard conditions).
Directly driven by a direct reduction motor, with strong power and high efficiency.
The burner has a wide adjustment range and can adaptto various complex working conditions.
Three stage atomizing technology, fuel is atomized into micrometer level, with fully combustion.
High power pre heating device,stable fuel temperature.
Remote fault diagnosis function,timely service, and ensures production reliability.
Intelligent axial flow low-pressure atomization burner adopts dual frequency conversion adjustment technology with automatically adjustable air and oil distribution, ensuring a reasonable air oil ratio and sufficient combustion. The fuel consumption under rated working conditions is only 6kg/t (finished material).
Plate chain elevator, whose chain is not easy to stretch and is stable and reliable in use.
Deceleration motor direct drive with anti reverse device.
The elevator chute is equipped with a wear-resistant plate structure to improve wear resistance.
Dual-vibration motor direct drive,strong vibration effect,to achieve a maintenance free period of approximate 2000h.
Large screening area and high screening efficiency.
The screen mesh changing device adopts a side bolt method which is convenient for quick replacement.
The shell of the vibrating screen is wrapped with insulation rock wool for insulation,noise reduction, environmental protection and energy conservation.
Hot aggregate silo is divided into the upper & lower silo, both adopt rock wool for insulation.
Equipped with a continuous material level detection device, giving convenience for visually observing the material level of various ingredients.
The silo door adopts a maintenance free structural design, large & small doors to achieve a secondary coarse & fine weighing structure, ensuring aggregate dosing accuracy.
The sand silo is equipped with a temperature detection device.
Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.
The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.
The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.
The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.
Aggregate scale, asphalt scale, and filler scale are all measured using a 3-point compression dosing module.
The aggregate scale adopts a coarse and fine scale structure with large and small gates, ensuring a dosing accuracy of 0.3%.
The asphalt scale adopts a frequency conversion pump+secondary dosing method to ensure a dosing accuracy of 0.2%, and the dynamic secondary tracking dosing technology ensures an accuracy of 0.3% for the oil & gravel ratio.
The filler scale adopts spiral conveying, pneumatic butterfly valve control, and the “fly material” control program is used to ensure dosing accuracy of 0.2%.
The mixer has a large capacity and adopts power redundancy design, with sufficient power and strong power.
Driven by a direct reduction motor it has strong stability.
Full blade spiral stirring cloud technology, fast mixture cycling speed and strong kneading ability, to achieve the effect of rapid blending.
The blades and lining plates are made of nickel chromium alloy material, with a service life of no less than100000 batches.
Adopting primary gravity dust collector and a secondary atmospheric reverse blowing bag dust collector. Emission concentration <20mg/Nm3.
High-power fan ensures a sufficient air volume, which is controlled by frequency conversion to save energy and reduce noise.
The flue gas pipeline is equipped with a temperature measurement device and has a high and ow temperature alarm function.
Equipped with 2 monitors and 2industrial control computers, when one machine malfunctions another can be used to ensure production stability.
The operation interface is intuitive and clear and key currents and parameters are displayed during internship.
The electrical parts adopt famous international brands, to ensure the reliability.
The control program maintains functions of linkage control, safety interlock, power outage protection.
Asphalt dosing has a secondary dynamic tracking dosing function; The program has “f lying material” control and automatic dosing function.
With functions of online remote diagnosis, to ensure the timely service.